Sears 200.71440 owner manual Troubleshooting, Problem Possible Cause SOLUTION/REASONS, SEARS-64

Page 13

Troubleshooting

Performance problems often result from little things that you can fix yourself. Please read through this chart for a possible solution if a problem occurs.

PROBLEM

POSSIBLE CAUSE

SOLUTION/REASONS

 

 

 

No reading on the

Clamps are not making a

Check for poor connections to battery and frame. Make

ammeter.

good connection.

sure connecting points are clean.

 

2-amp charge rate is being

Ammeter may show no activity at the 2-amp charge rate.

 

used.

 

 

 

 

No reading on

No power at receptacle

Check for open fuse or circuit breaker supplying AC outlet.

ammeter. Fan inside

 

 

wheel charger appears

AC cord and/or extension

Check power cord and extension cord for loose fitting

to be not working.

cord is loose.

plug.

 

 

 

Circuit breaker in

Shorted battery clamps.

Circuit breaker cycles when current draw is too high.

charger cycles on and

 

Separate the clamps.

off with a clicking

 

Check for worn cables and replace if needed.

sound.

Shorted battery.

Have a Sears technician test the battery.

 

 

Charger leads reversed.

Correct connections.

 

Volt/Amp Selector Switch

Correct Volt/Amp Selector setting.

 

set to the START position.

 

 

 

 

Short start cycle

Drawing more than 200

Crank time varies with the amount of current drawn. If

when cranking

amps for a period of 5

cranking draws more than 200 amps, crank time may be

engine.

seconds or less.

less than 5 seconds.

 

Failure to wait for 4

Wait 4 minutes before next crank.

 

minutes (240 seconds)

 

 

between cranks.

 

 

 

 

Ammeter reads less

Extension cord too long or

Use shorter or heavier gauge extension cord.

than selected charge

wire guage too small.

 

rate when charging a

Weak cell or sulfated plate

Sulfated battery will eventually take a normal charge if left

discharged battery.

in battery.

connected. If the battery will not take a charge, have it

 

 

 

tested by a Sears technician.

 

Battery is only partially

Continue to charge battery.

 

discharged.

 

 

 

 

Charger makes a loud

Transformer laminations

Continue charging. Buzz is not abnormal.

buzz or hum.

vibrate (buzz).

 

 

Shorted diode (hum).

Have charger tested by qualified technician.

 

 

 

 

 

 

If the above solutions do not eliminate the problem...

 

call toll-free from anywhere in the U.S.A.

 

1-800-SEARS-64

 

(1-800-732-7764)

 

7 AM to 4:30 PM CST Monday through Friday

 

 

 

12

Sears 440 - Sch 516 9/16/95

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Contents Manual Battery Charger Warranty Table Of ContentsPersonal Safety Precautions Important Safety InstructionsHelp us help you Parts Wiring diagramTo attach the axle assembly Before Using Your Battery ChargerAssembling your charger Parts Tools NeededTo attach the handle Plugging itElectrical Shock Hazard Preparing your battery to be charged Using an extension cordMinimum Recommended Extension Cord Length of Cord, in FeetSetting the controls Using Your Battery ChargerOFF Charging your battery in the vehicle Charging Your BatteryONE That is Grounded Charging your battery outside the vehicle Calculating charge time Chart MethodHydrometer or Electronic Method Specific Percent Gravity Charge Charge NeededMaintenance and care Using the engine start featureProblem Possible Cause SOLUTION/REASONS TroubleshootingSEARS-64 AM to 430 PM CST Monday through FridaySEARS-64