Grizzly manual Model G0509 & G0509G 16 x 40 Lathe

Page 3

MODEL G0509 & G0509G

16" x 40" LATHE

Manual Insert

The Model G0509/G0509G lathe is shipped without oil. You must fill the headstock, gearbox, and apron with oil, and complete the Lubrication procedures outlined in the MAINTENANCE section on Page 40. If you run this lathe without oil, even for a short period of time, drivetrain parts will be damaged and your lathe warranty will be void. We recommend using ISO 68 or a good grade non-detergent SAE 30W motor oil in your lathe. Make sure to change the oil immediately after lathe break-in.

If you have any questions about this manual insert or machine lubrication and break-in, please contact Grizzly Technical Support at (570) 546-9663 or email techsupport@grizzly.com.

GEARBOXES MUST

BE FILLED WITH OIL!

NO OIL SHIPPED WITH

MACHINE!

Requires ISO 68 or Non-Detergent SAE 30W Motor Oil.

Copyright © MARCH, 2008 By Grizzly Industrial, Inc.

Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, inc.

#CR10602 printed in china

Image 3
Contents $%,, XX,!4% Ss ,EAD from Leadbased PAINTS Model G0509 & G0509G 16 x 40 Lathe %.%*%.&+m%AViZ 4ABLE of #ONTENTS42/$5#4 Oreword#ONTACT NFO B68=C96I6 BVcHeZXXVidch DeZgVidccd DiZg BD9A%*%.&+M%E=6HJCHBI=BI6A A6I= BVcHeZXXVidch DeZgVidccd Hqwhuv ROORZ5HVWZLWK5ROOHU7LSV ZVgWdmGVidAZkZgh BZg\ZcXnHide$GHI7jiidc =VacjiAZkZg3AFETYYNSTRUCTIONS for -ACHINERY #4/. 3!&%49 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29# IZgh`djchVZXjiic\# \bVXcZ#LaZiZaViZhdeZgVic\# XjX`heZZYhhZiidd\#RBOR 6 bVXcZ hVi iVi hjeedgih V Xjiic\ idda# Lossary OFF4ERMS%.AdlHe/#-=E%KE#### .#*6beh #4/. #2#54 2%152%-%.43Peration 0HASE #ONVERTER5NPACKING #4/. 3%4503ETUPP3AFETY TEMSS.EEDEDEFORR 3ETUPIgure EVX`V\ZYXdbedcZcih# NventoryNstalled #OMPONENTS &IGURE  Oose #OMPONENTS &IGURE AViZ #LEAN 5PIfting  -OVING THEH,ATHE Igure  Aic\gdYhZijedgiZaViZ#Igure Aic\higVeadXVidch# %.%*%.&+m%AViZ IGURE#IneXVaVcXdghijY# Ounting TOO3HOP LoorEjaaZYJe Idch#ACEPLATEdc 0AGE dgYZiVah# Edhidc!Vhhdlcc &IGURE # EjhiZZbZg\ZcXnhideWjiidc# GEBhhZaZXiZY#LiiZ Igure =ZVYhidX`Xdcigdah##HANGING -OTOR 2OTATION 4O Change the Direction of the MOTOR 9H8DCC8IA6I=GDBEDLG 4AILSTOCKK3ETUP 4O ALIGNITHEHTAILSTOCK EaVXZiZYZVYXZciZgcndjgiVahidX`# 4O Remove the GAP APA2EMOVALAdd`c\YdlcgdbVWdkZ# 6YjhibZciHXgZl Igure IVahidX`VYjhibZciadXVidch##4/.  /0%2!4 PERATIONT3AFETYOoseo Hair and Cloth ING could GET Caught HecYaZHeZZYAZkZg DgVc\Z$7ajZ GVc\ZAZkZg Bdidg HliX 3PINDLEE3PEEDSIgure ZVgWdmXdcigdah# EARBOXX3PEEDD 2ANGE LeverIgure ZVgWdmgVc\ZaZkZgh# %.%*%.&+m%AViZ EED 2OD EadscrewEARBOXX2ATIOT Evers =\$AdlIgure ZcZgVajhV\Z# %.%*%.&+m%AViZ Igure 8Vc\Z\ZVgadXVidc#EdlZgZZY9gZXidc@cdW Igure ZZYYgZXidc`cdW# 0OWERR&EED $IRECTIONN+NOB4OOL 0OST  Older 8VggV\Z 8dbedjcYHaYZ =VcYlZZa AdX` 8gdhhHaYZALF.UT ,EVER 4HREAD $IAL 9Va IjbW@cdW IgZVYc\ =VaCjiAZkZg 9Va8VgiIgure IgZVYc\YVaXVgi# %.%*%.&+m%AViZ 4O Usesthehfollow REST 3TEADY 2EST Ollow 2EST4O Usesthehsteady REST Bdjcic\7dai Igure HiZVYngZhiceaVXZ##ENTERS =VcYlZZa AZkZg HYZAdX`AZkZg Igure IVahidX`Xdcigdah#Igure 9ZVYXZciZgchiVaaZYciVahidX`# Anual -ICROMETER 3TOP 3PIDER Ounting 4O Remove Aachuckuor FACEPLATESupportedoby AN Adequate CHUCKUCRADLE 4O Installtaachuckuor FACEPLATE #AMLOCKK3TUD Djustment 8Vb GZaZVhZ 9Vijb 7ZilZZc IjgcHijY 6ggdlh8jX`idHecYaZ Ibc\BVg` #4/.  !##%33/2%3  0C0REROUND 4OOLOITI3ET 0C#ARBIDEE4IPPED 4OOLOITI3ET Quick Change Tool Holders #4/. -!.4%.!.#% ASICC-AINTENANCEUbrication EAD 3CREW &EED 2OD 3LIDES and 7AYS see &IGURE  Xternal Earing Eadstock and Earbox SEEE&IGURE =ZVYhidX` 9gVc ZVgWdm9gVc Igure =ZVYhidX`ajWgXVidc# GZeaVXZiZVXXZhhXdkZg# Igure 8ddaVciejbehliX# #OOLANTT3YSTEMIgure 8ddaVciejbeVcYgZhZgkdg#  DeZciZkVakZdciZXddaVcicdooaZ##4/.  3%26#% 4ROUBLESHOOTINGHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc PERATIONAANDN7ORK 2ESULTS HXgZl HZiHXgZl Igure 6Yjhic\iZXdbedjcYgZhi\W# IBS#ROSSSLIDEEIB see &IGUREE #OMPOUND IB BSEEE&IGURE #ROSS 3LIDE Eadscrew Djustment Igure 8VggV\ZadX`Wdai#8VeHXgZlh 4O Remove Leadscrew END PLAY Alfnut !DJUSTMENT4O Adjust the Brake and Brake SWITCH 6ELTSRake  3WITCH Earing 0RELOAD 4O ADJUSTUTHEHPRELOADIgure cigdYjXc\YZiZXiVWaZZcYeaVn# IZZVYhidX`#&IGURE liVbbZmlgZcX# Igure EgZadVYheVccZgcjiVYjhibZci#3PINDLE Alancing 4O Confirmrthatathehbearings Areecorrectlylpre LOADED4O Minimize Spindle VIBRATION Igure  BVcEdlZghliXHXdccZXidch# AIN %LECTRICALLOXXHecYaZBdidg 8ddaVciBdidg BVcEdlZgOtors  3WITCHES EjbeHliX G #ONTROLO0ANELE 3WITCHESE#OMPONENTT2ELATIONSHIPP$IAGRAMA IG6CHDGBG AIN %LECTRICALLOXX7IRING $IAGRAMIgure  #OMPONENT 7IRING $IAGRAMCcessories #4/. 0!243       CCESSORIESE0ARTSS,ISTRame 7AYS 3TANDD Rame 7AYS 3TANDD       Rame 7AYS 3TANDD0ARTSS,ISTEADSTOCKK EADSTOCKK EADSTOCKK EADSTOCKK0ARTSS,IST Headstock Parts List EARBOXX EARBOXX AViZ EARBOXXEARBOXX0ARTSS,IST   PRONN PRONN PRONN0ARTSS,IST #ROSSO3LIDE #OMPOUNDO2EST /IL 0UMP ILL0UMP 0ARTS ,IST   4AILSTOCK Parts List 3TEADY 2ESTT&OLLOW 2EST 0ARTSS,IST 3TEADY 2EST &OLLOW 2ESTLectrical  #OOLANT 3YSTEM Electrical & Coolant System Parts List Labels & Placement IdYVn»h=dbZdlcZg TTTT 6YkZgihZbZci  Tttt gZcYTTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg 8VWcZiBV`ZgHZcYVgooan8ViVad\idVgZcY EaVXZ HiVbe =ZgZWarranty and Returns #ALL 4ODAYD&ORO! &2%%