DeWalt 43-460, 43-459 instruction manual Additional Safety Rules for Wood Shapers

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ADDITIONAL SAFETY RULES FOR WOOD SHAPERS

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.

1.

DO NOT OPERATE THIS MACHINE UNTIL it is

 

assembled and installed according to the instructions.

2.

OBTAIN ADVICE from your supervisor, instructor, or

 

another qualified person if you are not familiar with the

 

operation of this machine.

3.

FOLLOW ALL WIRING CODES and recommended

 

electrical connections.

21.ONLY SHAPE LARGE WORKPIECES when using starting pin and collar(s). DO NOT SHAPE short or light workpieces when using starting pin and collar(s). (Figs. D and E).

4. USE THE GUARDS WHENEVER POSSIBLE. Check to

see that

they are in place, secured, and working

correctly.

 

RIGHT

CUTTER COLLAR

5.

NEVER TURN THE MACHINE “ON” before clearing the

 

table of all objects (tools, scraps of wood, etc.).

6.

AVOID AWKWARD OPERATIONS AND HAND

 

POSITIONS where a sudden slip could cause a hand to

 

move into the cutter.

7.

KEEP ARMS, HANDS AND FINGERS away from the

 

cutter.

8.

NEVER START THE MACHINE with the workpiece

 

contacting the cutter.

WRONG

Fig. D

CUTTER COLLAR

Fig. E

9.

NEVER REACH UNDER THE TABLE while the machine

 

is running.

10.

KEEP CUTTERS SHARP and free from rust and pitch.

11.

NEVER ADJUST THE FENCE while the machine is

 

running.

12.

ADJUST THE FENCE HALVES so that the cutter

 

opening is never more than is required to clear the cutter.

13.

LOCK THE FENCE hardware after making fence

 

adjustments.

14.

PROPERLY SECURE THE CUTTERS before starting

 

the machine.

15.

DO NOT PERFORM ANY OPERATION FREE-HAND.

 

Use the fence for straight-shaping, a miter gauge for

 

end-shaping, and the starting pin and rub collars for

 

curve-shaping.

16.

KEEP THE FRONT MOTOR ACCESS PANEL CLOSED

 

while the machine is running.

17.

DO NOT FEED A WORKPIECE that is warped, contains

 

knots, or is embedded with foreign objects (nails,

 

staples, etc.).

18.

NEVER RUN A WORKPIECE between the fence and the

 

cutter.

19.

USE A MITER GAUGE and a clamp attachment for end

 

shaping a workpiece whenever possible. Remove the

 

fence during this operation.

20.

PROVIDE SUFFICIENT BEARING SURFACE when

 

shaping with a starting pin and collar(s) Figs. B and C.

CUTTER

COLLAR

RIGHT

SUFFICIENT

 

BEARING SURFACE

Fig. B

CUTTER

COLLAR

WRONG

 

INSUFFICIENT

 

 

 

BEARING SURFACE

 

 

 

 

 

 

Fig. C

22.POSITION THE CUTTER below the collar(s) when shaping with starting pin and collar(s) (Fig. F).

COLLAR

WORK

CUTTER

TABLE

Fig. F

23. FEED WORKPIECE against cutter rotation (Fig. G).

CUTTER ROTATION

FEED

Fig. G

24. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.

25.TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set- ups, or when making repairs.

26.TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.

27.ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often

and use them to instruct others.

4

04-24-03

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Contents Speed Heavy-Duty Wood Shaper Safety Guidelines Definitions General Safety RulesGeneral Safety Rules Additional Safety Rules for Wood Shapers Power Connections Motor SpecificationsUnpacking and Cleaning Carton ContentsAssembly Attaching Spindle Raising and Lowering HandwheelAttaching Extension Wing to Shaper Table Attaching and Changing SpindlesAttaching Cutters and Collars to Spindle Attaching Table InsertsAttaching Spindle Guard Locking Switch in the OFF Position Changing Speeds and Adjusting Belt TensionAttaching Electrical BOX to Cabinet Starting and Stopping the ShaperReversing Spindle Rotation Shaping When Using the Fence AS a GuideShaping with Collars and Starting PIN Cross Grain Shaping END ShapingShaping Narrow Material Starting PIN Replacing Spindle CartridgePARTS, Service or Warranty Assistance AccessoriesTwo Year Limited New Product Warranty Page Page Canadian PORTER-CABLE Delta Service Centers