DeWalt 36-255 instruction manual Changing the Blade, Brush Inspection and Replacement

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MAINTENANCE

CHANGING THE BLADE

WARNING: USE ONLY CROSS-CUTTING SAW BLADES. DO NOT USE BLADES WITH DEEP GULLETS AS THEY CAN DEFLECT AND CONTACT GUARD

A

H

B

C

D

G

E

Fig. 41

Fig. 42

1.Use only 12" diameter blades with 1" arbor holes that are rated for 4200 RPM or higher.

2.DISCONNECT MACHINE FROM THE POWER SOURCE.

3.Loosen screw (A) Fig. 41, with wrench (B) (provided).

4.Rotate arbor cover (C) Fig. 42, and lower guard (D) Fig. 42, to the rear, exposing arbor screw (E).

5.Remove arbor screw (E) Fig. 42, by turning screw clockwise with wrench (supplied), while at the same time, pressing in on arbor lock (F) Fig. 43, to keep the arbor from turning. Remove outside blade flange (G) Fig. 42, and saw blade (H) Fig. 41. DO NOT REMOVE INSIDE BLADE FLANGE.

6.Attach the new saw blade MAKING CERTAIN TEETH OF SAW BLADE ARE POINTING DOWN AT THE FRONT, and attach outside blade flange (G) Fig. 42. Check to see that the flats on outside blade flange are engaged with flats on arbor shaft.

7.Thread arbor screw (E) Fig. 42, into saw arbor by turning screw (E) counterclockwise as far as possible by hand. Then tighten arbor screw (E) with wrench supplied while at the same time pressing in on arbor lock (F) Fig. 43, to keep arbor from turning.

8.Rotate arbor cover (C) Fig. 42, and lower guard (D) to the front and tighten screw (A) that was loosened in STEP 3.

BRUSH INSPECTION AND REPLACEMENT

F

A

C

B

Fig. 43

Fig. 44

Fig. 45

CAUTION: BEFORE INSPECTING BRUSHES, DISCONNECT THE MACHINE FROM THE POWER SOURCE.

Brush life varies, depends on the load on the motor. Check the brushes after the first 50 hours of use of a new machine, or after a new set of brushes has been installed.

After the first check, examine them after about 10 hours of use, until replacement is necessary.

The brush holders (A) Fig. 44, are located on the motor housing opposite each other. Fig. 45, illustrates one of the brushes removed for inspection. When the carbon on either brush (B) is worn to 3/16" in length, or if either spring or shunt wire (C) is burned or damaged in any way, replace both brushes. If the brushes are found serviceable after removing, reinstall them in the same position.

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Contents Compound Miter Saw General Safety Rules Attempt to Repair Power Cord Additional Safety Rules for Compound Miter SawsPower Connections Replacement PartsMotor Extension Cord SelectionAssembly Attaching Extension Table and Fence Slide Moving Table to the 0 Degree CUT-OFF PositionPage Starting and Stopping Machine Attaching Dust BAGFastening Machine to Supporting Surface Rotating Table for Miter Cutting Locking Switch in the OFF PositionAdjusting Sliding FIT Between Movable Table and Base Table Hazard Area Adjusting Fence 90 Degrees to BladeTilting Cuttinghead for Bevel Cutting Adjusting Sliding FenceAdjusting 0 and 45 Degree Bevel Positive Stops Adjusting Chip DeflectorAdjusting the Tension of Cuttinghead Return Spring Adjusting Sliding FIT Between Trunnion and Bevel BracketAdjusting Sliding FIT Between Cuttinghead ARM and Trunnion Adjusting Downward Travel of SAW Blade Auxiliary Wood Fence Adjusting Blade Guard Typical Operations and Helpful Hints Cutting Crown Moulding Cutting AluminumCutting Bowed Material Constructing Work Support Extensions Changing the Blade Brush Inspection and ReplacementFailure to Start Keep Tool CleanPARTS, Service or Warranty Assistance Page Canadian PORTER-CABLE Delta Service Centers