Carrier Compressor and Condensing Unit Pre-Start-Up, 06E Physical Data, Unit 06E, Refrigerant

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PRE-START-UP

When charging, or when removing charge, circulate water through water-cooled condenser and cooler continuously to prevent freezing. Freezing damage is considered abuse and is not covered by Carrier warranty.

Evacuate, Dehydrate, and Leak Test — The entire refrigerant system must be evacuated, dehydrated and leak test- ed by methods described in Carrier Standard Service Tech- niques Manual, Chapter 1, Section 1-6 and 1-7. Use sight glass method to charge system. See Section 1-8 of Service Tech- niques Manual for details.

Charge the system to a clear sight glass while holding saturated condensing pressure constant at 125 F (air-cooled systems) or 105 F (water-cooled systems). Add additional refrigerant to fill condenser subcooler coils for air-cooled applications.

Oil Charge (See Tables 2 and 3) — All units are factory charged with oil. If oil is visible in sight glass, start compressor. Observe level and add oil, if required, to bring level in crankcase 1/8 to 3/8 of bull’s-eye during steady

operation. To add or remove oil, see Carrier Standard Service Techniques Manual, Chapter 1, Refrigerants.

IMPORTANT: Use only Carrier approved compressor oil. Do not reuse oil that has been drained and do not use oil that has been exposed to atmosphere.

Approved compressor oils*:

Petroleum Specialties, Inc. . . . . . . . . . . . . . . . . . . . . . Cryol 150 Texaco, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capella WR-32 Witco Chemical Co.. . . . . . . . . . . . . . . . . . . . . . . . . Suniso 3GS

*Approved for R-12, R-22, R-502 refrigerants. Contact Carrier Factory Sales Representative for other refrigerants.

TO ADD OIL — Close suction shutoff valve and pump down crankcase to 2 psig. (Low-pressure cut-out must be bypassed.) Wait a few minutes and repeat as needed until pressure remains at 2 psig. Remove oil fill plug above bull’s-eye, add oil through plug hole and replace plug. Run compressor for about 20 min- utes and check the oil level.

TO REMOVE OIL — Pump down compressor to 2 psig. Loosen the 1/4-in. pipe plug in compressor base and allow the oil to seep out past the threads of the plug. The crankcase will be under slight pressure. Be careful not to remove the plug; the entire oil charge may be lost.

Table 2 — 06E Physical Data

UNIT 06E

V022

 

W027

 

 

W033

 

W044

OPERATING WEIGHT (lb)

600

 

640

 

 

650

 

670

REFRIGERANT

 

 

R-134a, R-22, R-507/404A

 

 

 

COMPRESSOR — 06E*

A250

 

A265

 

 

A275

 

A299

Cylinders

4

 

6

 

 

 

6

 

6

 

Bore (in.)

211/

 

211/

16

 

 

211/

 

211/

16

 

16

 

 

 

 

16

 

 

Stroke (in.)

23/16

 

2

 

 

 

23/16

 

27/8

Displacement (cfm at 1750 rpm)

50

 

68

 

 

75

 

99

Maximum Rpm

 

 

 

 

1750

 

 

 

Oil Charge (pt)

14

 

19

 

 

19

 

19

 

 

 

High Side Maximum Pressure (psi)

 

 

 

 

450

 

PSIG

 

 

 

Low Side Maximum Pressure (psi)

 

 

 

 

245 PSIG

 

 

 

CONNECTIONS (in.)

15/

 

15/

 

 

 

21/

 

21/

 

Suction Valve (ODF)

 

8

 

 

 

8

Discharge Valve (ODF)

8

 

13/

 

 

8

 

15/

11/

 

8

 

 

13/

 

8

 

8

 

 

 

 

8

 

 

LEGEND

ODF — Outside Diameter Female

*Compressors listed are for R-22 applications. For R-134a an 06EM compressor is standard offering; an 06ER compressor is standard for R-507/404A. Factory compressor substitutes may be made. Contact Carrier Sales Representative.

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Contents Safety Considerations ContentsInstallation Electrical Connections Unit 07E Volts 07E Water-Cooled Condensing Units06E Hermetic Compressor Units Electrical Data Compressor Motor With Circuit Breaker DTS AUXLLS Refrigerant PRE-START-UP06E Physical Data Unit 06E07E Physical Data START-UPUnit 07E Capacity Control System ServiceFactory Switch Settings Protection DevicesContr Removing, Inspecting and Replacing Components FigCapacity Control NO.Suction Cutoff Unloader Operation Compressor Components 06E Shown Torque Values Lubrication SystemCompressor Running Gear Removal Suction and Discharge Valve Plate AssemblyWear Limits 06E Compressor Compressor Running Gear ReplacementMotor Removal Motor ReplacementMotor Alignment Forced Circulation Page Copyright 2001 Carrier Corporation