Windsor L21K17, L27ER22, L21H13 Daily Maintenance, Weekly Maintenance, Monthly Maintenance

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MAINTENANCE

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Before attempting any maintenance procedures on the machine, close the service valve on the fuel tank and stop the engine.

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Repairs and adjustments to the fuel system must be made by an authorized, properly trained service technician.

To keep the machine in good working condition, simply follow the daily, weekly, and monthly maintenance procedures.

Keeping the machine clean and free from accumulated dust, lint, and oil allows free air flow across the engine to cool the engine properly. Always use clean recoil dust filters. These can be cleaned by washing them in a flow of water and shaking dry. Extra filters may be ordered from customer service.

IMPORTANT: Preventative maintenance is the responsibility of the operator.

DAILY MAINTENANCE

(every 4 hours of operation)

1.Check oil level (use 10W30 oil only).

2.Clean recoil filter.

3.Check & Clean carburetor air filter.

4.Check belt tension by pinching belt together. Belt should deflect only ½” (13mm).

5.Make sure all components are secure and tight. (pad holder, fuel cylinder, etc.)

6.Check pad driver and pad, daily. (clean or replace)

7.Clean machine, if compressed air is available blow dust from machine and engine, concentrating on the inside of engine shrouds. Wash undercarriage.

WEEKLY MAINTENANCE

(every 20 hours of operation)

1. All checks made on a daily basis plus:

2.Change oil and oil filters at 50 hours of service. Use 10W30 Motor Oil or other no ash motor oils designed for use in propane engines. Use of non-recommended oil may void the engine warranty. (see engine manual supplied with documentation).

3.Check for loose nuts and/or bolts on entire machine.

4.Examine all propane fuel components for leaks or wear. Replace if necessary.

5.Grease wheels. Use white lithium grease only and no more than 1 pump of grease. More grease than recommended will push the seals and dust covers out, allowing dust and other foreign materials to penetrate the bearing, shortening the life of the bearings as well as allowing grease to drop from the wheels to the floor.

MONTHLY MAINTENANCE

(every 80 hours of operation)

1.Perform all daily and weekly services.

2.Torque head bolts.

3.Check valve clearance.

4.Torque valve cover bolts.

5.Inspect spark plug. Replace if necessary.

6.Remove engine shroud and clean cooling fins.

NOTE: Consult specific engine owner’s manual for the above steps 2-6.

QUARTERLY MAINTENANCE

(every 250 hours of operation)

1.Perform all of the monthly maintenance items.

2.Have engine serviced by authorized service center. Including emissions check.

Keep a log book of all maintenance and repairs performed on your machine.

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LIGHTNING 86039180 05/23/07

 

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Contents Propane Powered High Speed BURNISHER/STRIPPER Your Dealer Machine Data LOG/OVERVIEWOverview Table of Contents HOW to USE this Manual ModelImportant Safety Instructions Read ALL Instructions Before Using this MachineHazard Intensity Level Hazard Intensity LevelMachine Operations Starting ProceduresBefore Operating the Machine Stopping Procedure Emergency Stopping ProcedureTRANSPORTING/STORING Machine Changing OIL Adjusting Belt TensionPropane Fuel System REFUELING/STORING CylindersWeekly Maintenance MaintenanceDaily Maintenance Monthly MaintenanceInstalling or Removing PAD Driver or Pads Pad driver installationMachine Troubleshooting Problem Cause SolutionMachine Troubleshooting Deck Group Deck Parts List Deck Group Onan P248 Deck Group Deck 27 Blue Stripper Group Stripper Parts List Kawasaki Fuel Load Block Kawasaki Wiring Diagram BatteryKawasaki Fuel System Honda Fuel System Kill Switch Assembly Clutch and Switch Assembly Belt CHART/NOTES BX58 Belt