Comprehensive Guide to SSR/SSI Series Vacuum Receiver - Sterling Marine Battery Manual

40	Typical SPDB (25,30) Series Junction Box with Fused Disconnect Wiring	75
40	Diagram	75
41	ACA Series Model 50 Blowback DIP Switch Settings	77
42	Non-Reversing Valve Cycle of Operation (SPDB Pumps)	105
43	Equipment Cycles	106
44	Typical SSR Series Vacuum Receiver Exploded View	108
45	SSR Series Vacuum Receiver Parts List	109
46	Typical SSR Series Vacuum Receiver Exploded View	110
47	SSR Series Vacuum Receiver Parts List (Pre-May 2003)	111
48	Typical SSR06-45 Series Vacuum Receiver Exploded View (Post-May 2003)	112
49	SSR06-45 Series Vacuum Receiver Parts List (Post-May 2003)	113
50	Typical SSR Series Vacuum Receiver Exploded View	114
51	SSR 85/170 Series Vacuum Receiver Parts List	115
52	Typical SSI Series Inventory Vacuum Receiver Exploded View	116
53	SSI Series Inventory Vacuum Receiver Parts List	117
54	SFC Filter Chamber Spare Parts List, Models SFC 225 & SFC 1000	118
55	FC Filter Chamber Spare Parts List, Models FC15, FC30, & FC35	118
56	Vacuum Power Units; 5 to 15hp (3.73-11.19kW) Models Exploded View	119
57	Vacuum Power Units; 5 to 15hp (3.73-11.19kW) Models Spare Parts List	120
58	Vacuum Power Units 25 to 30hp (18.65-22.38kW) Models Exploded View	121
59	Vacuum Power Units 25 to 30hp (18.65-22.38kW) Models Spare Parts List	122
60	SFC-S Filter	123
61	SFC-S Spare Parts List	124
62	SPD Spare Parts Drawing	125
63	SPD Spare Parts List	126-28
64	SPD Reversing Valve Option Spare Parts Drawing	129
65	SPD Reversing Valve Option Spare Parts List	130
66	SPDB Spare Parts Drawing	131
67	SPDB Spare Parts List	132-35
68	SPC Spare Parts Drawing	136
69	Centrifugal Vacuum Pump Spare Parts List	136

Conveying System Mechanical Components Charts and Figures

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Contents

Part Number Bulletin Number SM2-605A.1 Effective 7/25/06 Conveying System Mechanical Components Write Down Your Serial Numbers Here For Future Reference Event of Shipping Damage Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not Correct Credit Returns Warranty Returns Table of Contents Operation Troubleshooting Charts and Figures 106 105108 109 Safety Symbols Used in this Manual How to Use This Manual Conveying System Safety Tags Description Wear Safety Glasses and Work GlovesOperate this equipment within design specifications General Responsibility Responsibility Remember Operator Responsibility Reporting a Safety Defect Maintenance Responsibility Models Covered in This Manual General DescriptionBasic System Components Basic System Types Volume-Fill SystemsTime-Fill Systems Conveying Distance Standard Features & Options SSI Series Inventory Vacuum ReceiversModels SSI03, SSI06, SSI11 SSI03 Vacuum Receiver Pumps SPD Series Models SPD5, SPD7.5, SPD10, SPD15Options Positive Displacement Pump Dimensions SPD Series Models SPD20, SPD30 SPD 20, 30 Series Pump Dimensions Spdb Series Models SPDB5, SPDB7.5, SPDB10, SPDB15 Blowback Pumps Spdb 5-15 Series Blowback Pump Dimensions Spdb Series Models Spdb 25, Spdb Spdb 25, 30 Series Blowback Pump Dimensions SPC Centrifugal Pumps Models 3.5, 6.5 & 11 HpAt 460/3/60 13.4 120 385 Spdb 20.6 10.3 155 400 Options SSR Series Stainless Steel Vacuum Receiver Dimensions Metric Standards ∙ Dimensions in cm SSR 6-45 Stainless Steel Vacuum Receiver Dimensions SSR 85/170 Stainless Steel Vacuum Receiver Dimensions Models AV1.5, AV2, AV2.25, AV2.5, AV3 Atmospheric Valves Models SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5 Sequence T-Valves Models SFC225, SFC1000 Cartridge-Style Vortex Filter Chamber SFC Vortex Filter Chamber Specifications and Dimensions Models FC15, FC30, FC55 FC Series Bag-Style Filters∙ Filter media available ∙ Enclosed floor stand ACA Series Filter Chambers Typical ACA Series Filter Chamber Filter Tank, Overall Dimensions Specifications and Dimensions SFC-S Series FiltersModel SFC-S Filter Take-Off Compartment Models Take-Off Compartments and Pickup Tubes Typical Take-Off Compartment FCO-1.5MD Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Uncrating the Equipment Installing the Pump PackageRigging and Placing Mechanical Components Vacuum Pump Vent Piping Considerations Conveying System Mechanical Components Installation Blowback solenoid To vacuum Line Installing Material/Vacuum Tubing Installing the Control Panel Multiple Line System Piping Considerations Typical Multiple Line System Installation Single Line Y-Tube System Considerations Recommended Single-Line Y-Tube Installation Modified Single-Line Y-Tube Installation Page Typical Material Check Valve Installing SFC or FC Filter Chambers Installing ACA Series Filter Chambers Installing the Filter Chamber Shroud Installing the Safety Filter Installing Vacuum Receivers and Inventory/Vacuum Receivers SFC-S Filter Installation Implosion Blowback Connection Compressed Air Blowback Connection Positioning and Spacing on the Demand Switch Flange Mount Vacuum Receiver MountingOrienting the Unit Installing the Pickup Probe Installing and Adjusting the Take-off Compartment Installing the Grinder Take-off Attachment Adjusting Fast Take-off FCO Compartments Typical Powder Check Adapter Compressed Air Connections Making ACA Series Filter Chamber Compressed Air ConnectionsMaking Pump Compressed Air Connections Solenoid Valve Solenoid Valve Making Control Panel Power Drop Wiring Connections Making Pump Power Drop Wiring ConnectionsElectrical Connections Making ACA Series Filter Chamber Electrical Connections Connecting the Control Panel to Vacuum Receivers Vacuum Receiver Volume fill Vacuum Receiver Volume Fill Vacuum Receiver Time Fill Installing Station Bypass Switches Connecting the Control Panel to the Pump Package Recommended Field-Installed Optional Station Bypass Switch Typical SPD Series Junction Box Wiring Diagram SUB Panel Layout and Connection Diagram Typical Spdb 5-15 Series Junction Box Wiring Diagram Typical Spdb 25, 30 Series Junction Box Wiring Diagram Junction BOX on Vacuum Pump Adjusting Sight Glass Proximity Sensor Sensitivity Initial Start-upMaking Startup Checks ACA Series Filter Chamber Pre-Operation Checklist Adjusting Air Pulse Duration All ModelsAdjusting Time Between Air Pulses on ACA Filters Adjusting the Number of Air Pulses Adjusting Proximity Sensor Sensitivity Models Equipped with Volume-Fill Switch OnlyStarting ACA Series Filter Chamber Units Operation Procedures Vacuum Switch VS OperationStart-up High Vacuum Relief Regulator Operation Shut-down Preventative Maintenance Schedule Photocopy this page for your maintenance recordsConveying System Mechanical Components Maintenance Maintaining Pump Packages Preventative Maintenance Oil Capacities-SPD Only Suggested Lubricants Maintaining Filter Chambers SFC Filter ChambersInspecting ACA Series Filter Chamber Filter Bags See Valve Assembly Drawings and Spare Parts Lists in Figures Maintaining Lower Valves 5 to 15 HP 3.73-11.19 kW Spdb Units Disassembling Lower Valves Removing Upper Valves Reinstalling Upper Valves Servicing and Reassembling Lower Valves Reinstalling Lower Valves Cleaning the Filter Shroud SFC 225 and SFC 1000 Only SFC-S Cleaning/Replacing the Filter Cartridge Dealing with Shortened ACA Series Filter Bag Life Corrective Maintenance Problem Possible Cause Possible Remedy Reset the overload and checkIntroduction Problem Possible Cause Possible Remedy If needed see Find and remove Problem Possible Cause Possible Remedy Failure Repair/replace problem Alarm package component TroubleshootProper signal, voltage, Blower is dead-headed Operation clean or repair Dirty filter. Clean or replaceCheck for faulty Voltage signal during Clean fouled flapper Replace or re-install wornCheck counterweight Repair or adjust as Immediately Filters in the filter chamber Replace or repair Warranty Warranty SpecificationsWarranty Restrictions Customer Responsibilities Warranty Liabilities Technical Specifications Conveying System Mechanical Components Appendix 105 Drawings and Diagrams Conveying System Mechanical Components Appendix 106 Equipment Cycles Conveying System Mechanical Components Appendix 107 Conveying System Mechanical Components Appendix 108 Spare Parts List Conveying System Mechanical Components Appendix 109 See for parts location Conveying System Mechanical Components Appendix 110 Conveying System Mechanical Components Appendix 111 SSR Series Vacuum Receiver Parts List Pre-May Conveying System Mechanical Components Appendix 112 Conveying System Mechanical Components Appendix 113 See on the previous page for parts location Conveying System Mechanical Components Appendix 114 Conveying System Mechanical Components Appendix 115 SSR85/170 Series Vacuum Receiver Parts List Conveying System Mechanical Components Appendix 116 Typical SSI Series Inventory Vacuum Receiver Exploded View Conveying System Mechanical Components Appendix 117 SSI Series Inventory Vacuum Receiver Parts List FC Filter Chamber Spare Parts List, Models FC15, FC30, FC35 SFC Filter Chamber Spare Parts List, Models SFC225, SFC1000 Conveying System Mechanical Components Appendix 119 Conveying System Mechanical Components Appendix 120 Conveying System Mechanical Components Appendix 121 Conveying System Mechanical Components Appendix 122 Conveying System Mechanical Components Appendix 123 SFC-S Filter Conveying System Mechanical Components Appendix 124 SFC-S Filter Spare Parts List Conveying System Mechanical Components Appendix 125 SPD Spare Parts Drawing Conveying System Mechanical Components Appendix 126 SPD Spare Parts List Conveying System Mechanical Components Appendix 127 SPD Spare Parts List Cont’d Elbow Fitting Conveying System Mechanical Components Appendix 128 Conveying System Mechanical Components Appendix 129 Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Appendix 130 SPD Reversing Valve Option Spare Parts List Conveying System Mechanical Components Appendix 131 Spdb Spare Parts Drawing REG. AIR Mint 127111000 HPR LDR Conveying System Mechanical Components Appendix 132 Conveying System Mechanical Components Appendix 133 Spdb Spare Parts List Cont’d Conveying System Mechanical Components Appendix 134 Conveying System Mechanical Components Appendix 135 SPC Spare Parts Drawing Centrifugal Vacuum Pump Spare Parts List Conveying System Mechanical Components Appendix 137 Technical Assistance Service DepartmentParts Department Sales Department