Problem

 

Possible Cause

 

Possible Remedy

 

 

 

 

 

 

 

 

 

The bin below the vacuum

 

Normal operation. When

 

 

 

receiver is full if the amber

 

hopper level drops, material

 

 

 

receiver indicator light is off.

 

begins conveying to it.

 

 

 

The receiver is off line.

 

Put it on line via menus.

 

 

 

Static convey time was set to

 

Put in a reasonable convey

 

 

 

zero.

 

time via menus.

 

 

 

Field installed station by-

 

Normal operation. Throw

 

 

 

 

field-installed switch to put

 

 

 

pass switch is simulating a

 

 

 

 

 

hopper back in the loading

 

 

 

bin-full condition.

 

 

 

 

 

sequence.

 

 

 

 

 

 

 

 

The field-installed station

 

Repair, replace, or rewire.

 

 

 

bypass switch is bad or

 

 

A vacuum receiver bypasses

 

miswired.

 

 

 

in the Loading cycle.

 

 

 

Supply 80 psi (552 kPa)

 

(Refer to enclosed Control

 

Insufficient compressed air

 

compressed air to all

 

 

to shift valves.

 

compressed air- operated

 

Panel Manual)

 

 

 

 

 

 

valves.

 

 

 

 

 

 

 

 

 

 

Standard switch is normally

 

 

 

The Bin-Full switch sensor

 

open, held closed by the

 

 

 

 

magnet. Check for the

 

 

 

fails to close.

 

 

 

 

 

presence of the magnet and

 

 

 

 

 

 

 

 

 

 

for proper switch operation.

 

 

 

The Receiver-Full proximity

 

Wipe off the proximity

 

 

 

sensor is fouled, creating a

 

 

 

 

 

sensor. Re-adjust if needed;

 

 

 

false reading (Volume Fill

 

 

 

 

 

see Page 76.

 

 

 

systems only).

 

 

 

 

 

 

 

 

 

The Receiver-Full proximity

 

Replace.

 

 

 

sensor has failed closed

 

 

 

 

(Volume Fill systems only).

 

 

 

Pressure is present at the

 

Improper pump rotation.

 

Switch any two wires at the

 

 

 

incoming power.

 

 

 

 

 

vacuum inlet.

 

Blowback solenoid failed

 

Check filter chamber or

 

 

 

open.

 

pump.

 

 

 

Material supply empty.

 

Refill the supply.

 

 

 

 

 

 

 

 

 

Material supply bridging.

 

Agitate material supply.

 

 

 

 

 

 

 

 

 

Pick up device not in supply.

 

Re-insert the probe.

 

 

 

 

 

 

 

No-Convey alarm.

 

Flapper stuck in open

 

Clear flapper of obstructions.

 

 

position.

 

 

 

 

 

 

 

(Part of vacuum control

 

Power to vacuum pump off.

 

Inspect power.

 

 

Bad level sensor.

 

Replace level sensor.

 

panel. Refer to enclosed

 

 

 

 

 

 

 

 

Control Panel Manual)

 

Plugged material line.

 

Find and remove obstruction.

 

 

 

 

 

 

 

 

 

Vacuum line leak.

 

Find and repair leak.

 

 

 

 

 

 

 

 

 

Sequence-T valve problem

 

Check for signal, sufficient

 

 

 

 

compressed air, proper

 

 

 

(where used).

 

 

 

 

 

wiring and operation.

 

 

 

 

 

Conveying System Mechanical Components Chapter 6: Troubleshooting

95 of 138

Page 95
Image 95
Sterling 882.00379.00 manual Problem Possible Cause Possible Remedy