Sterling 882.00379.00 manual

Conveying System

Mechanical Components

Part Number: 882.00379.00

Bulletin Number: SM2-605A.1

Effective: 7/25/06

Contents

Main Page Shipping Info Page Table of Contents CHAPTER 2: FUNCTIONAL DESCRIPTION........................... 15 CHAPTER 3: INSTALLATION..................................................45 CHAPTER 4: OPERATION.......................................................79 CHAPTER 5: MAINTENANCE .................................................81 CHAPTER 6: TROUBLESHOOTING .......................................94 CHAPTER 7: APPENDIX........................................................102 Char ts and Figures Page Chapter 1: Safety 1-1 How to Use This Manual DANGER! DANGER indicates an imminently hazardous situation that, if not avoided, PE 1-2 Warnings and Precautions 1-3 Responsibility Page Page Chapter 2: Functional Description 2-1 Models Covered in This Manual 2-2 General Description Page 2-3 Standard Features & Options D ECBA F I H J GF Page Page Page Page Page Page Page Conveying System Mechanical Components Chapter 2: Functional Description 26 of 138 Figure 5: SPDB 25, 30 Series Blowback Pump Dimensions Page Conveying System Mechanical Components Chapter 2: Functional Description 28 of 138 Page Conveying System Mechanical Components Chapter 2: Functional Description 30 of 138 Figure 8: SSR Series Stainless Steel Vacuum Receiver Dimensions SSR03 Vacuum Receiver Conveying System Mechanical Components Chapter 2: Functional Description 31 of 138 Figure 9: SSR (6-45) Stainless Steel Vacuum Receiver Dimensions Note: SSR45 Vacuum Receiver (shown) (Mounting Flange -10 Diameter Cut-Out) Metric Standards Dimensions in cm Page Page Page Page B E E D A C Page Page Page Page Conveying System Mechanical Components Chapter 2: Functional Description 41 of 138 Figure 17: Typical Grinder Take-Off Attachment Figure 18: Typical Take-Off Compartment Page 45 Vent holes 2-4 Safety Devices and Interlocks Page Chapter 3: Installation 3-1 Uncrating the Equipment 3-2 Rigging and Placing Mechanical Components Page Page Page Page Page Page Page Page Page Page Page 3-3 Compressed Air Blowback Connection 3-4 Implosion Blowback Connection Page Page Page Page Page 3-5 Compressed Air Connections Page Page 3-6 Electrical Connections Page Conveying System Mechanical Components Chapter 3: Installation 68 of 138 Figure 33: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 115 VAC Control Circuit From controller output for Vacuum seq. valve Conveying System Mechanical Components Chapter 3: Installation 69 of 138 Figure 34: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 24 VDC Control Circuit Vacuum Receiver - Volume Fill Vacuum Receiver - Time Fill Vacuum Receiver - Volume Fill Page Conveying System Mechanical Components Chapter 3: Installation 71 of 138 Figure 36: Typical SPD Series Junction Box Wiring Diagram 24 VDC CONTROL VOLTAGE 115V AC CONTROL VOLTAGE OL Conveying System Mechanical Components Chapter 3: Installation 72 of 138 Figure 37: Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram (115V AC) SUB PANEL LAYOUT AND CONNECTION DIAGRAM (24V DC) Page Conveying System Mechanical Components Chapter 3: Installation 74 of 138 Figure 39: Typical SPDB 25, 30 Series Junction Box Wiring Diagram SUB PANEL LAYOUT AND CONNECTION DIAGRAM (115V AC AND 24V DC) WIRING Conveying System Mechanical Components Chapter 3: Installation 75 of 138 Figure 40: Typical SPDB 25, 30 Series Junction Box with Fused Disconnect Wiring Diagram JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE POWER WIRING WITH DISCONNECT SWITCH 3-7 Initial Start-up Page Page Chapter 4: Operation 4-1 Start-up 4-2 Operation Procedures 4-3 Shut-down Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Every week Date/ 5-2 Preventative Maintenance Suggested Lubricants: Synthetic Oil Page Page Page Page Page Page Page 5-3 Cleaning the Collection Bin (All Models Except SFC 225 and SFC 1000) 5-4 Cleaning the Filter Shroud (SFC 225 and SFC 1000 Only) 5-5 Cleaning/Replacing the Filter Cartridge Spare Parts Filter Cartridge: A0571262 SFC 225 and SFC 1000 XFC 225 Filter Cartridge: A0547008 XFC 1000 Filter Cartridge: A0547007 5-6 Corrective Maintenance Chapter 6: Troubleshooting 6-1 Introduction Page Page Page Page Page Page Page Chapter 7: Appendix 7-1 Warranty Page 7-2 Technical Specifications 7-3 Drawings and Diagrams Page Page 7-4 Spare Parts List Conveying System Mechanical Components Chapter 7: Appendix 109 of 138 Figure 45: Series Vacuum Receiver Parts List See Figure 44 for parts location. Page Conveying System Mechanical Components Chapter 7: Appendix 111 of 138 Figure 47: SSR Series Vacuum Receiver Parts List (Pre-May 2003) Page Page Page Conveying System Mechanical Components Chapter 7: Appendix 115 of 138 Conveying System Mechanical Components Chapter 7: Appendix 116 of 138 Figure 52: Typical SSI Series Inventory Vacuum Receiver Exploded View A0559206 Conveying System Mechanical Components Chapter 7: Appendix 117 of 138 Page Page Conveying System Mechanical Components Chapter 7: Appendix 120 of 138 Figure 57: Vacuum Power Units; 5 to 15 hp (3.73-11.19 kW) Models Spare Parts List Page Conveying System Mechanical Components Chapter 7: Appendix 122 of 138 Figure 59: Vacuum Power Units; 25 to 30 hp (18.65-22.38 kW) Spare Parts List Packet for a complete listing of parts. Page Conveying System Mechanical Components Chapter 7: Appendix 124 of 138 Page Conveying System Mechanical Components Chapter 7: Appendix 126 of 138 Figure 63: SPD Spare Parts List (See previous pages for spare parts drawings) Conveying System Mechanical Components Chapter 7: Appendix 127 of 138 Figure 63: SPD Spare Parts List (Contd) Page Page Page Page Conveying System Mechanical Components Chapter 7: Appendix 132 of 138 Figure 67: SPDB Spare Parts List (See previous page for spare parts drawing) Conveying System Mechanical Components Chapter 7: Appendix 133 of 138 Figure 67: SPDB Spare Parts List (Contd.) Conveying System Mechanical Components Chapter 7: Appendix 134 of 138 Figure 67: SPDB Spare Parts List (Contd.) Page Page Page 7-5 Technical Assistance