Problem

 

Possible Cause

 

Possible Remedy

 

 

 

 

 

 

 

 

 

 

 

Find and remove the

 

 

 

Material or vacuum line

 

obstruction, such as a

 

 

 

plugged.

 

coupling gasket and gaylord

 

 

 

 

 

bags.

 

 

 

Filter chamber filter dirty.

 

Clean filter.

 

 

 

 

 

 

 

 

 

Vacuum hopper filter dirty.

 

Clean filter.

 

 

 

 

 

 

 

 

 

Bad atmospheric/sequence-T

 

Check for signal, sufficient

 

 

 

 

compressed air, proper

 

 

 

valve.

 

 

 

 

 

wiring and operation.

 

High-Vacuum alarm.

 

 

 

 

 

Vent valve on pump package

 

Check for signal, sufficient

 

 

 

 

compressed air, proper

 

 

 

not operating correctly.

 

 

 

 

 

wiring and operation.

 

 

 

 

 

 

 

 

Improper piping.

 

Locate and correct.

 

 

 

 

 

 

 

 

 

Convey time set too long.

 

Reduce convey time.

 

 

 

 

 

 

 

 

 

Collapsing hoses.

 

Inspect hoses.

 

 

 

 

 

 

 

 

 

Faulty vacuum switch.

 

Test – ON – replace switch.

 

 

 

 

 

 

 

 

 

Take off compartment

 

Adjust take-off box.

 

 

 

closed.

 

 

 

 

 

 

 

 

 

Conveying times are too

 

Observe and time the

 

 

 

 

hopper(s) when loading.

 

 

 

long (Time Fill only).

 

 

 

 

 

Note the time needed to fill a

 

 

 

 

 

 

Vacuum receivers are being

 

 

 

hopper. Set the conveying

 

 

Special convey enabled.

 

 

overfilled.

 

 

time to a few seconds less.

 

(Refer to enclosed Control

 

Maximum conveying times

 

Check proximity sensors for

 

 

are too long (Volume Fill

 

proper operation and proper

 

Panel Manual)

 

only) and the Receiver Full

 

wiring to PLC. Repair. Re-

 

 

 

proximity switch(es) are not

 

set the conveying times to

 

 

 

being recognized by the

 

reasonable times. Re-adjust

 

 

 

PLC.

 

if needed; see Page 76.

 

 

 

Poor take-off adjustment.

 

Observe and time the

 

 

 

 

 

hopper(s) when loading.

 

 

 

Conveying times are too

 

 

 

 

 

Note the time needed to fill a

 

Vacuum receivers are being

 

short (Time Fill only). (See

 

hopper. Set the conveying

 

 

control panel’s O & I.)

 

time to a few seconds more.

 

under-filled.

 

 

 

 

Vacuum line leak.

 

Find and repair leak.

 

 

 

 

 

 

 

No material to convey.

 

Make sure pickup probe is

 

 

 

 

buried in material source.

 

 

 

 

 

 

 

 

Vacuum filter is plugged.

 

Clean and/or replace filter.

Conveying System Mechanical Components Chapter 6: Troubleshooting

96 of 138

Page 96
Image 96
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