Troubleshooting | Sterling 882.00379.00 specification

5-5 Cleaning/Replacing the Filter Cartridge		92
5-6	Corrective Maintenance	93
	Dealing with Shortened ACA Series Filter Bag Life	93
CHAPTER 6: TROUBLESHOOTING		94
6-1	Introduction	94
CHAPTER 7: APPENDIX		102
7-1	Warranty	102
	Warranty Specifications	102
	Warranty Restrictions	102
	Warranty Liabilities	103
	Customer Responsibilities	103
7-2	Technical Specifications	104
7-3	Drawings and Diagrams	105
7-4	Spare Parts List	108
7-5	Technical Assistance	138
	Parts Department	138
	Service Department	138
	Sales Department	138
	Contract Department	138

Conveying System Mechanical Components Charts and Figures

vii of 138

Image 7

Sterling 882.00379.00 manual Troubleshooting

Contents

Part Number Bulletin Number SM2-605A.1 Effective 7/25/06 Conveying System Mechanical Components Write Down Your Serial Numbers Here For Future Reference If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not Complete Credit Returns Warranty Returns Table of Contents Operation Troubleshooting Charts and Figures 109 105106 108 Safety Symbols Used in this Manual How to Use This Manual Wear Safety Glasses and Work Gloves Conveying System Safety Tags DescriptionOperate this equipment within design specifications General Responsibility Responsibility Remember Operator Responsibility Reporting a Safety Defect Maintenance Responsibility General Description Models Covered in This ManualBasic System Components Conveying Distance Volume-Fill SystemsBasic System Types Time-Fill Systems SSI Series Inventory Vacuum Receivers Standard Features & OptionsModels SSI03, SSI06, SSI11 SSI03 Vacuum Receiver SPD Series Models SPD5, SPD7.5, SPD10, SPD15 PumpsOptions Positive Displacement Pump Dimensions SPD Series Models SPD20, SPD30 SPD 20, 30 Series Pump Dimensions Spdb Series Models SPDB5, SPDB7.5, SPDB10, SPDB15 Blowback Pumps Spdb 5-15 Series Blowback Pump Dimensions Spdb Series Models Spdb 25, Spdb Spdb 25, 30 Series Blowback Pump Dimensions Models 3.5, 6.5 & 11 Hp SPC Centrifugal PumpsAt 460/3/60 13.4 120 385 Spdb 20.6 10.3 155 400 Options SSR Series Stainless Steel Vacuum Receiver Dimensions Metric Standards ∙ Dimensions in cm SSR 6-45 Stainless Steel Vacuum Receiver Dimensions SSR 85/170 Stainless Steel Vacuum Receiver Dimensions Models AV1.5, AV2, AV2.25, AV2.5, AV3 Atmospheric Valves Models SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5 Sequence T-Valves Models SFC225, SFC1000 Cartridge-Style Vortex Filter Chamber SFC Vortex Filter Chamber Specifications and Dimensions ACA Series Filter Chambers FC Series Bag-Style FiltersModels FC15, FC30, FC55 ∙ Filter media available ∙ Enclosed floor stand Typical ACA Series Filter Chamber Filter Tank, Overall Dimensions SFC-S Series Filters Specifications and DimensionsModel SFC-S Filter Take-Off Compartment Models Take-Off Compartments and Pickup Tubes Typical Take-Off Compartment FCO-1.5MD Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Safety Device Lock-Outs Vacuum Pump Vent Piping Considerations Installing the Pump PackageUncrating the Equipment Rigging and Placing Mechanical Components Conveying System Mechanical Components Installation Blowback solenoid To vacuum Line Installing Material/Vacuum Tubing Installing the Control Panel Multiple Line System Piping Considerations Typical Multiple Line System Installation Single Line Y-Tube System Considerations Recommended Single-Line Y-Tube Installation Modified Single-Line Y-Tube Installation Page Typical Material Check Valve Installing SFC or FC Filter Chambers Installing ACA Series Filter Chambers Installing the Filter Chamber Shroud Installing the Safety Filter Installing Vacuum Receivers and Inventory/Vacuum Receivers SFC-S Filter Installation Implosion Blowback Connection Compressed Air Blowback Connection Flange Mount Vacuum Receiver Mounting Positioning and Spacing on the Demand SwitchOrienting the Unit Installing the Pickup Probe Installing and Adjusting the Take-off Compartment Installing the Grinder Take-off Attachment Adjusting Fast Take-off FCO Compartments Typical Powder Check Adapter Making ACA Series Filter Chamber Compressed Air Connections Compressed Air ConnectionsMaking Pump Compressed Air Connections Solenoid Valve Solenoid Valve Making ACA Series Filter Chamber Electrical Connections Making Pump Power Drop Wiring ConnectionsMaking Control Panel Power Drop Wiring Connections Electrical Connections Connecting the Control Panel to Vacuum Receivers Vacuum Receiver Volume fill Vacuum Receiver Volume Fill Vacuum Receiver Time Fill Installing Station Bypass Switches Connecting the Control Panel to the Pump Package Recommended Field-Installed Optional Station Bypass Switch Typical SPD Series Junction Box Wiring Diagram SUB Panel Layout and Connection Diagram Typical Spdb 5-15 Series Junction Box Wiring Diagram Typical Spdb 25, 30 Series Junction Box Wiring Diagram Junction BOX on Vacuum Pump Initial Start-up Adjusting Sight Glass Proximity Sensor SensitivityMaking Startup Checks Adjusting the Number of Air Pulses Adjusting Air Pulse Duration All ModelsACA Series Filter Chamber Pre-Operation Checklist Adjusting Time Between Air Pulses on ACA Filters Models Equipped with Volume-Fill Switch Only Adjusting Proximity Sensor SensitivityStarting ACA Series Filter Chamber Units Vacuum Switch VS Operation Operation ProceduresStart-up High Vacuum Relief Regulator Operation Shut-down Photocopy this page for your maintenance records Preventative Maintenance ScheduleConveying System Mechanical Components Maintenance Maintaining Pump Packages Preventative Maintenance Oil Capacities-SPD Only Suggested Lubricants SFC Filter Chambers Maintaining Filter ChambersInspecting ACA Series Filter Chamber Filter Bags See Valve Assembly Drawings and Spare Parts Lists in Figures Maintaining Lower Valves 5 to 15 HP 3.73-11.19 kW Spdb Units Disassembling Lower Valves Removing Upper Valves Reinstalling Upper Valves Servicing and Reassembling Lower Valves Reinstalling Lower Valves Cleaning the Filter Shroud SFC 225 and SFC 1000 Only SFC-S Cleaning/Replacing the Filter Cartridge Dealing with Shortened ACA Series Filter Bag Life Corrective Maintenance Reset the overload and check Problem Possible Cause Possible RemedyIntroduction Problem Possible Cause Possible Remedy If needed see Find and remove Problem Possible Cause Possible Remedy Blower is dead-headed Alarm package component TroubleshootFailure Repair/replace problem Proper signal, voltage, Voltage signal during Dirty filter. Clean or replaceOperation clean or repair Check for faulty Repair or adjust as Replace or re-install wornClean fouled flapper Check counterweight Immediately Filters in the filter chamber Replace or repair Warranty Specifications WarrantyWarranty Restrictions Customer Responsibilities Warranty Liabilities Technical Specifications Conveying System Mechanical Components Appendix 105 Drawings and Diagrams Conveying System Mechanical Components Appendix 106 Equipment Cycles Conveying System Mechanical Components Appendix 107 Conveying System Mechanical Components Appendix 108 Spare Parts List Conveying System Mechanical Components Appendix 109 See for parts location Conveying System Mechanical Components Appendix 110 Conveying System Mechanical Components Appendix 111 SSR Series Vacuum Receiver Parts List Pre-May Conveying System Mechanical Components Appendix 112 Conveying System Mechanical Components Appendix 113 See on the previous page for parts location Conveying System Mechanical Components Appendix 114 Conveying System Mechanical Components Appendix 115 SSR85/170 Series Vacuum Receiver Parts List Conveying System Mechanical Components Appendix 116 Typical SSI Series Inventory Vacuum Receiver Exploded View Conveying System Mechanical Components Appendix 117 SSI Series Inventory Vacuum Receiver Parts List FC Filter Chamber Spare Parts List, Models FC15, FC30, FC35 SFC Filter Chamber Spare Parts List, Models SFC225, SFC1000 Conveying System Mechanical Components Appendix 119 Conveying System Mechanical Components Appendix 120 Conveying System Mechanical Components Appendix 121 Conveying System Mechanical Components Appendix 122 Conveying System Mechanical Components Appendix 123 SFC-S Filter Conveying System Mechanical Components Appendix 124 SFC-S Filter Spare Parts List Conveying System Mechanical Components Appendix 125 SPD Spare Parts Drawing Conveying System Mechanical Components Appendix 126 SPD Spare Parts List Conveying System Mechanical Components Appendix 127 SPD Spare Parts List Cont’d Elbow Fitting Conveying System Mechanical Components Appendix 128 Conveying System Mechanical Components Appendix 129 Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Appendix 130 SPD Reversing Valve Option Spare Parts List Conveying System Mechanical Components Appendix 131 Spdb Spare Parts Drawing REG. AIR Mint 127111000 HPR LDR Conveying System Mechanical Components Appendix 132 Conveying System Mechanical Components Appendix 133 Spdb Spare Parts List Cont’d Conveying System Mechanical Components Appendix 134 Conveying System Mechanical Components Appendix 135 SPC Spare Parts Drawing Centrifugal Vacuum Pump Spare Parts List Conveying System Mechanical Components Appendix 137 Sales Department Service DepartmentTechnical Assistance Parts Department