Safety Device Lock-Outs | Sterling 882.00379.00 guide

At no time should the safety device fail and allow the operation to continue. For example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.

Safety Device Lock-Outs

Some safety devices disconnect electrical energy from a circuit. The safety devices that are used on the mechanical components of the conveying system are primarily concerned with electrical power disconnection and the disabling of moving parts that may need to be accessed during the normal operation of the machines.

Some of the safety devices utilize a manual activator. This is the method of initiating the safety lock out. This may be in the form of a plug, lever or a handle. Within this lockable handle, there may be a location for a padlock. Personnel servicing the equipment should place a padlock in the lockout handle.

In addition to the safety devices listed above, these mechanical components are equipped with a line cord plug. This allows the operator or maintenance personnel to unplug the system from its power source and tag it out. The plug can then be tagged with any number of approved electrical lockout tags available at most electrical supply stores.

WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing or cleaning the conveying system. Failure to do so may result in serious injury. No one but the person who installed the lockout may remove it.

Conveying System Mechanical Components Chapter 2: Functional Description

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Sterling 882.00379.00 manual Safety Device Lock-Outs

Contents

Conveying System Mechanical Components Part Number Bulletin Number SM2-605A.1 Effective 7/25/06 Write Down Your Serial Numbers Here For Future Reference Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not Correct Warranty Returns Credit Returns Table of Contents Operation Troubleshooting Charts and Figures 105 106108 109 How to Use This Manual Safety Symbols Used in this Manual Operate this equipment within design specifications Conveying System Safety Tags DescriptionWear Safety Glasses and Work Gloves Responsibility General Responsibility Operator Responsibility Remember Maintenance Responsibility Reporting a Safety Defect Basic System Components Models Covered in This ManualGeneral Description Volume-Fill Systems Basic System TypesTime-Fill Systems Conveying Distance Models SSI03, SSI06, SSI11 Standard Features & OptionsSSI Series Inventory Vacuum Receivers SSI03 Vacuum Receiver Options PumpsSPD Series Models SPD5, SPD7.5, SPD10, SPD15 Positive Displacement Pump Dimensions SPD Series Models SPD20, SPD30 SPD 20, 30 Series Pump Dimensions Blowback Pumps Spdb Series Models SPDB5, SPDB7.5, SPDB10, SPDB15 Spdb 5-15 Series Blowback Pump Dimensions Spdb Series Models Spdb 25, Spdb Spdb 25, 30 Series Blowback Pump Dimensions At 460/3/60 SPC Centrifugal PumpsModels 3.5, 6.5 & 11 Hp 13.4 120 385 Spdb 20.6 10.3 155 400 Options SSR Series Stainless Steel Vacuum Receiver Dimensions SSR 6-45 Stainless Steel Vacuum Receiver Dimensions Metric Standards ∙ Dimensions in cm SSR 85/170 Stainless Steel Vacuum Receiver Dimensions Atmospheric Valves Models AV1.5, AV2, AV2.25, AV2.5, AV3 Sequence T-Valves Models SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5 Cartridge-Style Vortex Filter Chamber Models SFC225, SFC1000 SFC Vortex Filter Chamber Specifications and Dimensions FC Series Bag-Style Filters Models FC15, FC30, FC55∙ Filter media available ∙ Enclosed floor stand ACA Series Filter Chambers Filter Tank, Overall Dimensions Typical ACA Series Filter Chamber Model SFC-S Filter Specifications and DimensionsSFC-S Series Filters Take-Off Compartments and Pickup Tubes Take-Off Compartment Models Typical Take-Off Compartment FCO-1.5MD Fail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Installing the Pump Package Uncrating the EquipmentRigging and Placing Mechanical Components Vacuum Pump Vent Piping Considerations Conveying System Mechanical Components Installation Blowback solenoid To vacuum Line Installing the Control Panel Installing Material/Vacuum Tubing Typical Multiple Line System Installation Multiple Line System Piping Considerations Recommended Single-Line Y-Tube Installation Single Line Y-Tube System Considerations Modified Single-Line Y-Tube Installation Page Installing SFC or FC Filter Chambers Typical Material Check Valve Installing the Filter Chamber Shroud Installing ACA Series Filter Chambers Installing Vacuum Receivers and Inventory/Vacuum Receivers Installing the Safety Filter SFC-S Filter Installation Compressed Air Blowback Connection Implosion Blowback Connection Orienting the Unit Positioning and Spacing on the Demand SwitchFlange Mount Vacuum Receiver Mounting Installing the Pickup Probe Installing the Grinder Take-off Attachment Installing and Adjusting the Take-off Compartment Adjusting Fast Take-off FCO Compartments Typical Powder Check Adapter Making Pump Compressed Air Connections Compressed Air ConnectionsMaking ACA Series Filter Chamber Compressed Air Connections Solenoid Valve Solenoid Valve Making Pump Power Drop Wiring Connections Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Making ACA Series Filter Chamber Electrical Connections Connecting the Control Panel to Vacuum Receivers Vacuum Receiver Volume fill Installing Station Bypass Switches Vacuum Receiver Volume Fill Vacuum Receiver Time Fill Recommended Field-Installed Optional Station Bypass Switch Connecting the Control Panel to the Pump Package Typical SPD Series Junction Box Wiring Diagram SUB Panel Layout and Connection Diagram Typical Spdb 5-15 Series Junction Box Wiring Diagram Typical Spdb 25, 30 Series Junction Box Wiring Diagram Junction BOX on Vacuum Pump Making Startup Checks Adjusting Sight Glass Proximity Sensor SensitivityInitial Start-up Adjusting Air Pulse Duration All Models ACA Series Filter Chamber Pre-Operation ChecklistAdjusting Time Between Air Pulses on ACA Filters Adjusting the Number of Air Pulses Starting ACA Series Filter Chamber Units Adjusting Proximity Sensor SensitivityModels Equipped with Volume-Fill Switch Only Start-up Operation ProceduresVacuum Switch VS Operation Shut-down High Vacuum Relief Regulator Operation Conveying System Mechanical Components Maintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Maintaining Pump Packages Suggested Lubricants Oil Capacities-SPD Only Inspecting ACA Series Filter Chamber Filter Bags Maintaining Filter ChambersSFC Filter Chambers See Valve Assembly Drawings and Spare Parts Lists in Figures Maintaining Lower Valves 5 to 15 HP 3.73-11.19 kW Spdb Units Disassembling Lower Valves Removing Upper Valves Reinstalling Upper Valves Reinstalling Lower Valves Servicing and Reassembling Lower Valves Cleaning the Filter Shroud SFC 225 and SFC 1000 Only Cleaning/Replacing the Filter Cartridge SFC-S Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life Introduction Problem Possible Cause Possible RemedyReset the overload and check Problem Possible Cause Possible Remedy Find and remove If needed see Problem Possible Cause Possible Remedy Alarm package component Troubleshoot Failure Repair/replace problemProper signal, voltage, Blower is dead-headed Dirty filter. Clean or replace Operation clean or repairCheck for faulty Voltage signal during Replace or re-install worn Clean fouled flapperCheck counterweight Repair or adjust as Filters in the filter chamber Replace or repair Immediately Warranty Restrictions WarrantyWarranty Specifications Warranty Liabilities Customer Responsibilities Technical Specifications Drawings and Diagrams Conveying System Mechanical Components Appendix 105 Equipment Cycles Conveying System Mechanical Components Appendix 106 Conveying System Mechanical Components Appendix 107 Spare Parts List Conveying System Mechanical Components Appendix 108 See for parts location Conveying System Mechanical Components Appendix 109 Conveying System Mechanical Components Appendix 110 SSR Series Vacuum Receiver Parts List Pre-May Conveying System Mechanical Components Appendix 111 Conveying System Mechanical Components Appendix 112 See on the previous page for parts location Conveying System Mechanical Components Appendix 113 Conveying System Mechanical Components Appendix 114 SSR85/170 Series Vacuum Receiver Parts List Conveying System Mechanical Components Appendix 115 Typical SSI Series Inventory Vacuum Receiver Exploded View Conveying System Mechanical Components Appendix 116 SSI Series Inventory Vacuum Receiver Parts List Conveying System Mechanical Components Appendix 117 SFC Filter Chamber Spare Parts List, Models SFC225, SFC1000 FC Filter Chamber Spare Parts List, Models FC15, FC30, FC35 Conveying System Mechanical Components Appendix 119 Conveying System Mechanical Components Appendix 120 Conveying System Mechanical Components Appendix 121 Conveying System Mechanical Components Appendix 122 SFC-S Filter Conveying System Mechanical Components Appendix 123 SFC-S Filter Spare Parts List Conveying System Mechanical Components Appendix 124 SPD Spare Parts Drawing Conveying System Mechanical Components Appendix 125 SPD Spare Parts List Conveying System Mechanical Components Appendix 126 SPD Spare Parts List Cont’d Conveying System Mechanical Components Appendix 127 Conveying System Mechanical Components Appendix 128 Elbow Fitting Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Appendix 129 SPD Reversing Valve Option Spare Parts List Conveying System Mechanical Components Appendix 130 Spdb Spare Parts Drawing Conveying System Mechanical Components Appendix 131 Conveying System Mechanical Components Appendix 132 REG. AIR Mint 127111000 HPR LDR Spdb Spare Parts List Cont’d Conveying System Mechanical Components Appendix 133 Conveying System Mechanical Components Appendix 134 Conveying System Mechanical Components Appendix 135 Centrifugal Vacuum Pump Spare Parts List SPC Spare Parts Drawing Conveying System Mechanical Components Appendix 137 Service Department Technical AssistanceParts Department Sales Department