Sterling 882.00379.00

Conveying System Mechanical Components Chapter 2: Functional Description 38 of 138

Figure 14: Typical ACA Series Filter Chamber

Accumulator

A0534516

15.50" ID

(39.4 cm)

Exhaust

valve

Cover

0.38" 9.5 mm)

typical gasket

Electrical

enclosure

Filter sock

Bag rack

BFilter

tank

Upper

tank

9.00"

(22.9 cm)

2.50" OD

2.00" (5.1 cm)

Typical air piping

10.00" (25.4 cm)

Note: The 2.5” OD upper air inlet can be sized to vacuum system requirements using

available transitions.

Filter Tank, Overall Dimensions

ACA91, 93 ACA131, 133 ACA251, 253

A B A B A B

in. cm in. cm in. cm in. cm in. cm in. cm

19.5” 49.5 39.0” 99.1 26.5” 67.3 46.0” 116.8 49.5” 125.7 69.0” 175.3

Contents

Main Page Shipping Info Page Table of Contents CHAPTER 2: FUNCTIONAL DESCRIPTION........................... 15 CHAPTER 3: INSTALLATION..................................................45 CHAPTER 4: OPERATION.......................................................79 CHAPTER 5: MAINTENANCE .................................................81 CHAPTER 6: TROUBLESHOOTING .......................................94 CHAPTER 7: APPENDIX........................................................102 Char ts and Figures Page Chapter 1: Safety 1-1 How to Use This Manual DANGER! DANGER indicates an imminently hazardous situation that, if not avoided, PE 1-2 Warnings and Precautions 1-3 Responsibility Page Page Chapter 2: Functional Description 2-1 Models Covered in This Manual 2-2 General Description Page 2-3 Standard Features & Options D ECBA F I H J GF Page Page Page Page Page Page Page Conveying System Mechanical Components Chapter 2: Functional Description 26 of 138 Figure 5: SPDB 25, 30 Series Blowback Pump Dimensions Page Conveying System Mechanical Components Chapter 2: Functional Description 28 of 138 Page Conveying System Mechanical Components Chapter 2: Functional Description 30 of 138 Figure 8: SSR Series Stainless Steel Vacuum Receiver Dimensions SSR03 Vacuum Receiver Conveying System Mechanical Components Chapter 2: Functional Description 31 of 138 Figure 9: SSR (6-45) Stainless Steel Vacuum Receiver Dimensions Note: SSR45 Vacuum Receiver (shown) (Mounting Flange -10 Diameter Cut-Out) Metric Standards Dimensions in cm Page Page Page Page B E E D A C Page Page Page Page Conveying System Mechanical Components Chapter 2: Functional Description 41 of 138 Figure 17: Typical Grinder Take-Off Attachment Figure 18: Typical Take-Off Compartment Page 45 Vent holes 2-4 Safety Devices and Interlocks Page Chapter 3: Installation 3-1 Uncrating the Equipment 3-2 Rigging and Placing Mechanical Components Page Page Page Page Page Page Page Page Page Page Page 3-3 Compressed Air Blowback Connection 3-4 Implosion Blowback Connection Page Page Page Page Page 3-5 Compressed Air Connections Page Page 3-6 Electrical Connections Page Conveying System Mechanical Components Chapter 3: Installation 68 of 138 Figure 33: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 115 VAC Control Circuit From controller output for Vacuum seq. valve Conveying System Mechanical Components Chapter 3: Installation 69 of 138 Figure 34: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 24 VDC Control Circuit Vacuum Receiver - Volume Fill Vacuum Receiver - Time Fill Vacuum Receiver - Volume Fill Page Conveying System Mechanical Components Chapter 3: Installation 71 of 138 Figure 36: Typical SPD Series Junction Box Wiring Diagram 24 VDC CONTROL VOLTAGE 115V AC CONTROL VOLTAGE OL Conveying System Mechanical Components Chapter 3: Installation 72 of 138 Figure 37: Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram (115V AC) SUB PANEL LAYOUT AND CONNECTION DIAGRAM (24V DC) Page Conveying System Mechanical Components Chapter 3: Installation 74 of 138 Figure 39: Typical SPDB 25, 30 Series Junction Box Wiring Diagram SUB PANEL LAYOUT AND CONNECTION DIAGRAM (115V AC AND 24V DC) WIRING Conveying System Mechanical Components Chapter 3: Installation 75 of 138 Figure 40: Typical SPDB 25, 30 Series Junction Box with Fused Disconnect Wiring Diagram JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE POWER WIRING WITH DISCONNECT SWITCH 3-7 Initial Start-up Page Page Chapter 4: Operation 4-1 Start-up 4-2 Operation Procedures 4-3 Shut-down Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Every week Date/ 5-2 Preventative Maintenance Suggested Lubricants: Synthetic Oil Page Page Page Page Page Page Page 5-3 Cleaning the Collection Bin (All Models Except SFC 225 and SFC 1000) 5-4 Cleaning the Filter Shroud (SFC 225 and SFC 1000 Only) 5-5 Cleaning/Replacing the Filter Cartridge Spare Parts Filter Cartridge: A0571262 SFC 225 and SFC 1000 XFC 225 Filter Cartridge: A0547008 XFC 1000 Filter Cartridge: A0547007 5-6 Corrective Maintenance Chapter 6: Troubleshooting 6-1 Introduction Page Page Page Page Page Page Page Chapter 7: Appendix 7-1 Warranty Page 7-2 Technical Specifications 7-3 Drawings and Diagrams Page Page 7-4 Spare Parts List Conveying System Mechanical Components Chapter 7: Appendix 109 of 138 Figure 45: Series Vacuum Receiver Parts List See Figure 44 for parts location. Page Conveying System Mechanical Components Chapter 7: Appendix 111 of 138 Figure 47: SSR Series Vacuum Receiver Parts List (Pre-May 2003) Page Page Page Conveying System Mechanical Components Chapter 7: Appendix 115 of 138 Conveying System Mechanical Components Chapter 7: Appendix 116 of 138 Figure 52: Typical SSI Series Inventory Vacuum Receiver Exploded View A0559206 Conveying System Mechanical Components Chapter 7: Appendix 117 of 138 Page Page Conveying System Mechanical Components Chapter 7: Appendix 120 of 138 Figure 57: Vacuum Power Units; 5 to 15 hp (3.73-11.19 kW) Models Spare Parts List Page Conveying System Mechanical Components Chapter 7: Appendix 122 of 138 Figure 59: Vacuum Power Units; 25 to 30 hp (18.65-22.38 kW) Spare Parts List Packet for a complete listing of parts. Page Conveying System Mechanical Components Chapter 7: Appendix 124 of 138 Page Conveying System Mechanical Components Chapter 7: Appendix 126 of 138 Figure 63: SPD Spare Parts List (See previous pages for spare parts drawings) Conveying System Mechanical Components Chapter 7: Appendix 127 of 138 Figure 63: SPD Spare Parts List (Contd) Page Page Page Page Conveying System Mechanical Components Chapter 7: Appendix 132 of 138 Figure 67: SPDB Spare Parts List (See previous page for spare parts drawing) Conveying System Mechanical Components Chapter 7: Appendix 133 of 138 Figure 67: SPDB Spare Parts List (Contd.) Conveying System Mechanical Components Chapter 7: Appendix 134 of 138 Figure 67: SPDB Spare Parts List (Contd.) Page Page Page 7-5 Technical Assistance