Part Number Bulletin Number SM2-605A.1 Effective 7/25/06
Conveying System Mechanical Components
Write Down Your Serial Numbers Here For Future Reference
Event of Shipping Damage
Unpacking and Inspection
If the Shipment is Not Complete
If the Shipment is Not Correct
Credit Returns
Warranty Returns
Table of Contents
Operation
Troubleshooting
Charts and Figures
106
105
108
109
Safety Symbols Used in this Manual
How to Use This Manual
Wear Safety Glasses and Work Gloves
Conveying System Safety Tags Description
Operate this equipment within design specifications
General Responsibility
Responsibility
Remember
Operator Responsibility
Reporting a Safety Defect
Maintenance Responsibility
General Description
Models Covered in This Manual
Basic System Components
Basic System Types
Volume-Fill Systems
Time-Fill Systems
Conveying Distance
SSI Series Inventory Vacuum Receivers
Standard Features & Options
Models SSI03, SSI06, SSI11
SSI03 Vacuum Receiver
SPD Series Models SPD5, SPD7.5, SPD10, SPD15
Pumps
Options
Positive Displacement Pump Dimensions
SPD Series Models SPD20, SPD30
SPD 20, 30 Series Pump Dimensions
Spdb Series Models SPDB5, SPDB7.5, SPDB10, SPDB15
Blowback Pumps
Spdb 5-15 Series Blowback Pump Dimensions
Spdb Series Models Spdb 25, Spdb
Spdb 25, 30 Series Blowback Pump Dimensions
Models 3.5, 6.5 & 11 Hp
SPC Centrifugal Pumps
At 460/3/60
13.4 120 385 Spdb 20.6 10.3 155 400
Options
SSR Series Stainless Steel Vacuum Receiver Dimensions
Metric Standards ∙ Dimensions in cm
SSR 6-45 Stainless Steel Vacuum Receiver Dimensions
SSR 85/170 Stainless Steel Vacuum Receiver Dimensions
Models AV1.5, AV2, AV2.25, AV2.5, AV3
Atmospheric Valves
Models SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5
Sequence T-Valves
Models SFC225, SFC1000
Cartridge-Style Vortex Filter Chamber
SFC Vortex Filter Chamber Specifications and Dimensions
Models FC15, FC30, FC55
FC Series Bag-Style Filters
∙ Filter media available ∙ Enclosed floor stand
ACA Series Filter Chambers
Typical ACA Series Filter Chamber
Filter Tank, Overall Dimensions
SFC-S Series Filters
Specifications and Dimensions
Model SFC-S Filter
Take-Off Compartment Models
Take-Off Compartments and Pickup Tubes
Typical Take-Off Compartment
FCO-1.5MD
Safety Circuit Standards
Safety Devices and Interlocks
Fail Safe Operation
Safety Device Lock-Outs
Uncrating the Equipment
Installing the Pump Package
Rigging and Placing Mechanical Components
Vacuum Pump Vent Piping Considerations
Conveying System Mechanical Components Installation
Blowback solenoid To vacuum Line
Installing Material/Vacuum Tubing
Installing the Control Panel
Multiple Line System Piping Considerations
Typical Multiple Line System Installation
Single Line Y-Tube System Considerations
Recommended Single-Line Y-Tube Installation
Modified Single-Line Y-Tube Installation
Page
Typical Material Check Valve
Installing SFC or FC Filter Chambers
Installing ACA Series Filter Chambers
Installing the Filter Chamber Shroud
Installing the Safety Filter
Installing Vacuum Receivers and Inventory/Vacuum Receivers
SFC-S Filter Installation
Implosion Blowback Connection
Compressed Air Blowback Connection
Flange Mount Vacuum Receiver Mounting
Positioning and Spacing on the Demand Switch
Orienting the Unit
Installing the Pickup Probe
Installing and Adjusting the Take-off Compartment
Installing the Grinder Take-off Attachment
Adjusting Fast Take-off FCO Compartments
Typical Powder Check Adapter
Making ACA Series Filter Chamber Compressed Air Connections
Compressed Air Connections
Making Pump Compressed Air Connections
Solenoid Valve
Solenoid Valve
Making Control Panel Power Drop Wiring Connections
Making Pump Power Drop Wiring Connections
Electrical Connections
Making ACA Series Filter Chamber Electrical Connections
Connecting the Control Panel to Vacuum Receivers
Vacuum Receiver Volume fill
Vacuum Receiver Volume Fill Vacuum Receiver Time Fill
Installing Station Bypass Switches
Connecting the Control Panel to the Pump Package
Recommended Field-Installed Optional Station Bypass Switch
Typical SPD Series Junction Box Wiring Diagram
SUB Panel Layout and Connection Diagram
Typical Spdb 5-15 Series Junction Box Wiring Diagram
Typical Spdb 25, 30 Series Junction Box Wiring Diagram
Junction BOX on Vacuum Pump
Initial Start-up
Adjusting Sight Glass Proximity Sensor Sensitivity
Making Startup Checks
ACA Series Filter Chamber Pre-Operation Checklist
Adjusting Air Pulse Duration All Models
Adjusting Time Between Air Pulses on ACA Filters
Adjusting the Number of Air Pulses
Models Equipped with Volume-Fill Switch Only
Adjusting Proximity Sensor Sensitivity
Starting ACA Series Filter Chamber Units
Vacuum Switch VS Operation
Operation Procedures
Start-up
High Vacuum Relief Regulator Operation
Shut-down
Photocopy this page for your maintenance records
Preventative Maintenance Schedule
Conveying System Mechanical Components Maintenance
Maintaining Pump Packages
Preventative Maintenance
Oil Capacities-SPD Only
Suggested Lubricants
SFC Filter Chambers
Maintaining Filter Chambers
Inspecting ACA Series Filter Chamber Filter Bags
See Valve Assembly Drawings and Spare Parts Lists in Figures
Maintaining Lower Valves 5 to 15 HP 3.73-11.19 kW Spdb Units
Disassembling Lower Valves
Removing Upper Valves
Reinstalling Upper Valves
Servicing and Reassembling Lower Valves
Reinstalling Lower Valves
Cleaning the Filter Shroud SFC 225 and SFC 1000 Only
SFC-S
Cleaning/Replacing the Filter Cartridge
Dealing with Shortened ACA Series Filter Bag Life
Corrective Maintenance
Reset the overload and check
Problem Possible Cause Possible Remedy
Introduction
Problem Possible Cause Possible Remedy
If needed see
Find and remove
Problem Possible Cause Possible Remedy
Failure Repair/replace problem
Alarm package component Troubleshoot
Proper signal, voltage,
Blower is dead-headed
Operation clean or repair
Dirty filter. Clean or replace
Check for faulty
Voltage signal during
Clean fouled flapper
Replace or re-install worn
Check counterweight
Repair or adjust as
Immediately
Filters in the filter chamber Replace or repair
Warranty Specifications
Warranty
Warranty Restrictions
Customer Responsibilities
Warranty Liabilities
Technical Specifications
Conveying System Mechanical Components Appendix 105
Drawings and Diagrams
Conveying System Mechanical Components Appendix 106
Equipment Cycles
Conveying System Mechanical Components Appendix 107
Conveying System Mechanical Components Appendix 108
Spare Parts List
Conveying System Mechanical Components Appendix 109
See for parts location
Conveying System Mechanical Components Appendix 110
Conveying System Mechanical Components Appendix 111
SSR Series Vacuum Receiver Parts List Pre-May
Conveying System Mechanical Components Appendix 112
Conveying System Mechanical Components Appendix 113
See on the previous page for parts location
Conveying System Mechanical Components Appendix 114
Conveying System Mechanical Components Appendix 115
SSR85/170 Series Vacuum Receiver Parts List
Conveying System Mechanical Components Appendix 116
Typical SSI Series Inventory Vacuum Receiver Exploded View
Conveying System Mechanical Components Appendix 117
SSI Series Inventory Vacuum Receiver Parts List
FC Filter Chamber Spare Parts List, Models FC15, FC30, FC35
SFC Filter Chamber Spare Parts List, Models SFC225, SFC1000
Conveying System Mechanical Components Appendix 119
Conveying System Mechanical Components Appendix 120
Conveying System Mechanical Components Appendix 121
Conveying System Mechanical Components Appendix 122
Conveying System Mechanical Components Appendix 123
SFC-S Filter
Conveying System Mechanical Components Appendix 124
SFC-S Filter Spare Parts List
Conveying System Mechanical Components Appendix 125
SPD Spare Parts Drawing
Conveying System Mechanical Components Appendix 126
SPD Spare Parts List
Conveying System Mechanical Components Appendix 127
SPD Spare Parts List Cont’d
Elbow Fitting
Conveying System Mechanical Components Appendix 128
Conveying System Mechanical Components Appendix 129
Reversing Valve Assembly Spare Parts Drawing
Conveying System Mechanical Components Appendix 130
SPD Reversing Valve Option Spare Parts List
Conveying System Mechanical Components Appendix 131
Spdb Spare Parts Drawing
REG. AIR Mint 127111000 HPR LDR
Conveying System Mechanical Components Appendix 132
Conveying System Mechanical Components Appendix 133
Spdb Spare Parts List Cont’d
Conveying System Mechanical Components Appendix 134
Conveying System Mechanical Components Appendix 135
SPC Spare Parts Drawing
Centrifugal Vacuum Pump Spare Parts List
Conveying System Mechanical Components Appendix 137
Technical Assistance
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Sales Department