Hitachi SERIES J, SERIES K, 206405 Maintenance, Shutdown and General Care, Flushing, Lubrication

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Maintenance

Shutdown and General Care

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

DAlways relieve the pressure when you shut down the pump.

DIf you are pumping fluid that dries or sets up, flush with a compatible solvent as often as necessary to prevent buildup in the pump and hoses.

DAfter every 40 hours of operation, adjust the pack- ing nut (42) as described on page 11.

Flushing

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

1.To reduce the risk of skin injection, static sparking or splashing, Relieve the Pressure before flush- ing.

2.Remove the spray tip.

3.Hold a metal part of the gun firmly to the side of a grounded metal pail. Use the lowest possible fluid pressure when flushing.

Lubrication

The accessory air line lubricator (G) provides automat- ic air motor lubrication. For daily, manual lubrication follow this procedure:

1.Disconnect the regulator.

2.Place about 15 drops of light machine oil in the pump air inlet.

3.Reconnect the regulator.

4.Turn on the air supply to blow oil into the motor.

10 306531

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Contents Instructions Parts List Table of ContentsSymbols Equipment Misuse HazardSkin Injection Hazard Fire and Explosion Hazard 306531 Installation System AccessoriesGrounding To ground the pumpStarting and Adjusting the Pump Pressure Relief ProcedureOperation 306531 Flushing MaintenanceShutdown and General Care LubricationPacking Nut Adjustment Troubleshooting Problem Cause SolutionAir Motor & Throat Disassembly Air Motor ServiceBefore you start Reassembly 30 31 34 † 33 † 45 † 32 † 58 53† 33† 45†Air Motor Service Displacement Pump Service Displacement Pump DisassemblyDisplacement Pump Service Parts Model 206405, Series K 35 lb. pail size 4738 34 † 33 † 53 † 32 † 45† 44* 43 39† 17* 16* 15* 13 7*† Model 206699, Series J 120 lb. drum size Page Technical Data DimensionsMounting Hole Layout Graco Standard Warranty Graco Phone Numbers