Hydraulic Pump, Removal, Installation

Hydraulic Pump

(Figure 2)

Removal

Let hydraulic system cool before beginning service.

1.Relieve pressure, page 7.

2.Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair.

3.Remove drain plug (2) and oil filter (227) and allow hydraulic oil to drain.

4.Fig. 2. Disconnect suction tube (114).

5.Disconnect pump (111), page 15.

6.Remove screw (172), nut (173) and belt guard (117).

7.Raise motor and remove belt (44).

8.Remove two set screws (176) and fan pulley (96).

9.Remove case drain tube (225).

10.Remove elbow (221).

11.Remove tube (276) from elbow (226). Remove elbow (226) from hydraulic pump (220).

12.Remove eight screws (212) reservoir cover (209) filter assembly (206) and gasket (203).

13.Remove four screws (277) and hydraulic pump (220) from reservoir cover (209).

Installation

1.Install hydraulic pump (220) to reservoir cover (209) with four screws (277); torque 90-110 in-lb (10.1-12.4 N·m).

2.Install gasket (203) and reservoir cover (209) with eight screws (212); torque 110+/-5 in-lb (12.4 +/- 0.5 N·m).

3.Install elbow (226) in hydraulic pump (220). Install elbow (226) in tube (276). Torque to 25 ft-lb (33.9 N·m).

4.Install elbow (221); torque to 15 ft-lb (20.3 N·m).

5.Install case drain tube (225); torque to 15 ft-lb (20.3 N·m).

6.Install fan pulley (96) with two set screws (176).

7.Raise motor and install belt (44).

8.Install belt guard (117) with screw (172) and nut (173).

9.Connect pump (111), page 15.

10.Fig. 2. Connect suction tube (114).

11.Install drain plug (2); torque to 110 in-lb (12.4 N·m). Install oil filter (227); tighten 3/4 turn after gasket contacts base. Fill hydraulic pump with Graco hydraulic oil, page 6, through elbow (221) port until full. Fill reservoir with remaining hydraulic oil.

12.Start up and allow pump to operate at low pressure for approximately 5 minutes to purge all air.

13.Check oil hydraulic oil and top off, if required.

311797F