Hitachi 232624 Control Board, Pressure Control Transducer, Pressure Adjust Potentiometer

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Pressure Control

Control Board

Removal

1.

Relieve pressure; page 4.

2.Fig. 11. Remove five screws (307) and cover (322).

3.Fig. 18. Disconnect at control board (302):

DFour clutch leads: two violet and two black.

DLead (D) from potentiometer.

DLead (E) from transducer.

DTwo red leads (A) to ON/OFF switch (80).

4.Remove five screws (303), green ground wire and circuit board (302).

Installation

1.Fig. 11. Install control board (302) and green ground wire with five screws (303).

2.Connect to control board (302):

DTwo red leads (A) to ON/OFF switch (309).

DLead (E) to transducer.

DLead (D) to potentiometer.

DFour clutch leads: two violet and two black.

3.Install cover (322) with five screws (307).

Pressure Control Transducer

Removal

1.

Relieve pressure; page 4.

2.Fig. 11. Remove five screws (307) and cover (322).

3.Disconnect lead (E) from control board (302).

4.Remove three screws (319) and fluid filter (318) from control plate (301). Carefully pull transducer connector through rubber grommet (315).

5.Remove pressure control transducer (318z) and packing o-ring (318aa) from filter housing (318a).

Installation

1.Fig. 11. Install packing o-ring (318aa) and pressure control transducer (318z) in filter housing (318a). Torque to 30–35 ft-lb.

2.Carefully feed transducer connector through rubber grommet (315). Install fluid filter (318) on control plate (301) with three screws (319).

3.Connect lead (E) to control board (302).

4.Install cover (322) with five screws (307).

Pressure Adjust Potentiometer

Removal

1.

Relieve pressure; page 4.

2.Fig. 11. Remove five screws (307) and cover (322).

3.Disconnect lead (D) from control board (302).

4.Loosen set screws on potentiometer knob (313) and remove knob, shaft nut, lockwasher (310) and pressure adjust potentiometer (310).

5.Remove seal (311) from potentiometer (310).

Installation

1.Install seal (311) on potentiometer (310).

2.Fig. 11. Install pressure adjust potentiometer (310), shaft nut, lockwasher (310) and potentiometer knob (313).

a.Turn potentiometer shaft (310) clockwise to internal stop. Assemble potentiometer knob (313) to strike pin on plate (312).

b.After adjustment of step a., tighten both set screws in knob 1/4 to 3/8 turn after contact with shaft.

3.Connect lead (D) to control board (302).

4.Install cover (322) with five screws (307).

12308864

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Contents Table of Contents 308864Gmax 5900 Convertible Airless Paint Sprayer 308864 Component Identification and Function Maintenance Pressure Relief ProcedureInjection Hazard Troubleshooting Problem Cause SolutionTions Bearing Housing and Connecting Rod RemovalDrive Housing Pinion Assembly/Rotor/Shaft/Clutch/Pulley Remove five screws 5 and lockwashers Pinion assemblyInstall jack shaft assembly 3c. Install retaining ring 3b On/Off Switch Remove five screws 307 and coverPressure Adjust Potentiometer Pressure ControlControl Board Pressure Control TransducerControl Board Diagnostics LED Sprayer Operation Indicates What to do BlinksDisplacement Pump Repair308864 Parts Basic Sprayer Engine Detail Y Parts List & Drawing Pinion Assembly Ref NoPressure Control Assembly Parts Drawing SprayerParts List Sprayer ModelsParts List & Drawing -Clutch Assembly Parts Complete SprayerParts Lo-Boy Suction Set Kit 405Technical Data DimensionsGraco Phone Number Graco Warranty Additional Warranty CoverageFor Graco Canada Customers