Hitachi 3900 Digital Display Messages, Display Sprayer Operation Indication Action

Page 15

Pressure Control

Digital Display Messages

WARNING

Relieve pressure before repair, page 5.

Digital messages are not available on all sprayers

Blinking LED total count equals digital error code i.e., two blinks is the same as E=02

DISPLAY*

SPRAYER OPERATION

INDICATION

 

ACTION

 

 

 

 

No Display

Sprayer may be pressurized

Loss of power or display not

Check power source. Relieve pressure before

 

 

connected

repair or disassembly. Verify display is

 

 

 

connected.

 

 

 

 

 

Sprayer may be pressurized

Pressure less than

Increase pressure as needed

 

 

200 psi (14 bar, 1.4 MPa)

 

 

ti6314a

 

 

 

 

 

 

 

 

psi

Sprayer is pressurized. Power is

Normal operation

Spray

applied. (Pressure varies with tip

 

 

 

bar

size and pressure control setting.)

 

 

 

MPa

 

 

 

 

ti6315a

 

 

 

 

 

 

 

 

 

 

Sprayer stops. Engine is running.

Exceeded pressure limit

1.

Check fluid path for clogs, such as clogged

 

 

 

 

filter

 

 

 

2.

Open prime valve and gun if running

ti6316a

 

 

 

AutoClean

 

 

 

3.

Use Graco paint hose, 1/4 in. x 50 ft

 

 

 

 

minimum. Smaller hose or metal braid

 

 

 

 

hose may result in pressure spikes.

 

 

 

4.

Replace transducer if fluid path is not

 

 

 

 

clogged and proper hose is used.

 

 

 

 

 

 

Sprayer stops. Engine is running.

Pressure transducer faulty,

1.

Check transducer connection

 

 

bad connection or broken

2.

Disconnect and reconnect transducer plug

 

 

wire

 

to ensure good connection with control

ti6317a

 

 

 

board socket

 

 

 

3.

Open prime valve. Replace sprayer

 

 

 

 

transducer with known good transducer

 

 

 

 

and run sprayer. Replace transducer if

 

 

 

 

sprayer runs or control board if sprayer

 

 

 

 

does not run.

 

 

 

 

 

 

Sprayer stops. Engine is running.

High clutch current

1.

Check wiring connections.

 

 

 

2.

Measure: 1.2 +0.2Ω (GMAX II 3900);

 

 

 

 

1.7 +0.2Ω (GMAX II 5900/ 7900 &

ti6318a

 

 

 

TexSpray 7900HD)

 

 

 

 

across clutch field at 70°F

 

 

 

3.

Replace clutch field assembly

 

 

 

 

 

 

Sprayer stops. Engine is running.

Loss of paint to pump or

1.

Check for empty paint condition, clogged inlet

 

 

severe pressure loss

 

strainer, failed pump or severe leak

(with constant

 

 

2.

Reduce pressure and turn pump switch

green LED)

 

 

 

OFF and ON to restart pump

 

 

 

3.

WatchDog function can be deactivated by

 

 

 

 

turning WatchDog switch OFF

 

 

 

 

 

 

Sprayer stops. Engine is running.

Pressure greater than

1.

Open prime valve and gun

 

 

2000 psi (138 bar, 14 MPa)

2.

Verify no flow obstructions or clogged filter

 

 

while in Flush Timer Mode

 

 

ti6320a

 

 

 

 

 

 

 

 

 

*Error codes also appear on control board as a blinking red LED. LED is an alternate to digital messages.

1.Remove two screws (71) and swing down cover (130).

2.Start engine. Blink count is the same as error code(E=0X).

After a fault, follow these steps to restart sprayer:

1.Correct fault condition

2.Turn sprayer OFF

3.Turn sprayer ON

310893L

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