Grizzly Essential Safety Guidelines for the G0619 Mill/Drill

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Additional Safety for Mill/Drills

1.UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls.

2.SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.

3.WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand when using the mill.

4.CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

5.SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and material. Allow the mill/drill to gain full speed before beginning a cut.

6.POWER DISRUPTION. In the event of a local power outage during use of the mill, turn OFF all switches to avoid possible sud- den start up once power is restored.

7.SPINDLE DIRECTION CHANGES. Never reverse spindle direction when milling, bor- ing, or facing a workpiece.

8.STOPPING SPINDLE. DO NOT stop the mill/drill using your hand against the chuck.

9.BE ATTENTIVE. DO NOT leave mill/drill run- ning unattended for any reason.

10.MACHINE CARE AND MAINTENANCE. Never operate the mill/drill with damaged or worn parts. Maintain your mill/drill in proper working condition. Perform routine inspec- tions and maintenance promptly. Put away adjustment tools after use.

11.DISCONNECT POWER. Make sure the mill is turned OFF, disconnected from its power source and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

12.AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jew- elry items away from the mill spindle. Never wear gloves when operating the mill.

13.TOOL HOLDING. Always use the proper tools for the material you are milling. Make sure they are held firmly in the proper tool holder for the job.

14.CLEAN-UP.DO NOT clear chips by hand. Use a brush, and never clear chips while the mill is turning.

15.CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

16.EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties per- forming the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0619. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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G0619 DELUXE SMALL MILL/DRILL

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Contents Model G0619 Deluxe Small MILL/DRILL Page Table of Contents Foreword IntroductionContact Info Electrical Product DimensionsShipping Dimensions MotorTable Info Main SpecificationsFeatures ConstructionIdentification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Mill/Drills Circuit Requirements 110V OperationItems Needed for Setup SET UPSetup Safety UnpackingInventory Contents QtyDrill Chuck and JT6 x R8 Arbor Clean Up Site ConsiderationsMounting to Workbench To adjust the feet on the mill/drillFeet Components and Hardware Needed QtyTest Run Spindle Break-in To test run and break-in the spindle bearingsSpindle Height Control Operation SafetyOperations To change the spindle positionDrill Chuck To install the drill chuck and arborTo remove the chuck and arbor from the spindle Collets To install the R-8 colletTo remove the collet To raise or lower the headstock Headstock Travel Axis and RotationTo tilt the headstock to the left or right Longitudinal Feed Table Travel Axis and Y-AxisCross Feed Control Panel Cutting Speed x 4 /Tool Diameter = RPM Calculating SpindleTo determine the needed RPM Cutting Speeds for High Speed Steel HSS Cutting ToolsMilling/Drilling Mode Refer to Calculating Spindle RPM onH8177-Worktable with Angle AccessoriesH8178-Variable Speed Power Feed Kit H8179-Horizontal Milling TableH2689-R-8 Quick Change Collet Set G9322-Boring Head Combo SetG1075-52-Pc Clamping Kit H5685-4Rotary TableSchedule MaintenanceLubrication About Service ServiceTroubleshooting Gibs and Backlash To adjust the table gibs and the handwheel backlashTo adjust the headstock gibs Tools Needed QtyService Lubrication To lubricate the leadscrew and gearsMain power switch Fuse Electrical ComponentsChip guard Wiring Diagram G0619 FiguresParts Breakdown Description PSB16M Parts Breakdown Flat Spring Label Placement 301 302 308 303 307 304 309 305 306Warranty and Returns Page Page

G0619 specifications

The Grizzly G0619 is an impressive milling machine that caters to both hobbyists and professional machinists looking for a reliable and compact solution for their machining needs. This versatile machine combines the capabilities of a milling machine with the functionality of a drill press, making it an invaluable tool in any workshop.

One of the standout features of the Grizzly G0619 is its powerful 1 HP motor, which operates on 110V power supply, delivering plenty of torque for various machining tasks. The machine has a variable speed range of 0 to 2,000 RPM, allowing users to adjust settings for different materials and levels of precision. With its belt drive system, the G0619 ensures smooth operation and reduced maintenance, providing a seamless user experience.

The machine’s precision dovetail column design contributes to its stability and accuracy. Users appreciate the easy-to-read digital depth gauge and the adjustable vertical head, which allows for precise drilling and milling at any angle. The table size of 9.5" by 32" offers ample working space, complemented by T-slots that enable secure workpiece clamping.

In terms of characteristics, the Grizzly G0619 is designed for ease of use, featuring handwheels and quick-release clamps for effortless adjustments. The machine also incorporates a built-in spindle lock, making it convenient for tool changes. Its weight of approximately 365 pounds ensures durability and stability during operations.

Technology-wise, the G0619 utilizes a digital readout (DRO) system that enhances accuracy and ease when positioning the milling cutter. This feature is particularly beneficial for intricate designs and repeatable precision work. Additionally, the machine's design emphasizes user safety, with safety guards and a straightforward operation manual.

Overall, the Grizzly G0619 is a robust milling machine that effectively combines user-friendly features with professional-grade capabilities. It is an ideal addition to any workshop, providing users with the tools needed to accomplish a wide variety of machining tasks with efficiency and precision. Whether you are a seasoned machinist or a passionate hobbyist, the G0619 stands out as a reliable and versatile option for your milling needs.