Grizzly G0619 owner manual Safety Instructions for Machinery

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

 

Indicates an imminently hazardous situation which, if not avoided,

 

 

WILL result in death or serious injury.

 

Indicates a potentially hazardous situation which, if not avoided,

 

COULD result in death or serious injury.

 

Indicates a potentially hazardous situation which, if not avoided,

 

MAY result in minor or moderate injury. It may also be used to alert

 

against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about

proper operation of the machine.

Safety Instructions for Machinery

1.READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury hazards to untrained users.

2.ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

3.ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4.ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage.

5.WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con- tain long hair and wear non-slip footwear.

6.NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery.

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G0619 DELUXE SMALL MILL/DRILL

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Contents Model G0619 Deluxe Small MILL/DRILL Page Table of Contents Contact Info IntroductionForeword Product Dimensions Shipping DimensionsElectrical MotorMain Specifications FeaturesTable Info ConstructionIdentification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Mill/Drills Circuit Requirements 110V OperationSET UP Setup SafetyItems Needed for Setup UnpackingDrill Chuck and JT6 x R8 Arbor Contents QtyInventory Clean Up Site ConsiderationsTo adjust the feet on the mill/drill FeetMounting to Workbench Components and Hardware Needed QtyTest Run Spindle Break-in To test run and break-in the spindle bearingsOperation Safety OperationsSpindle Height Control To change the spindle positionTo remove the chuck and arbor from the spindle To install the drill chuck and arborDrill Chuck To remove the collet To install the R-8 colletCollets To tilt the headstock to the left or right Headstock Travel Axis and RotationTo raise or lower the headstock Cross Feed Table Travel Axis and Y-AxisLongitudinal Feed Control Panel Calculating Spindle To determine the needed RPMCutting Speed x 4 /Tool Diameter = RPM Cutting Speeds for High Speed Steel HSS Cutting ToolsMilling/Drilling Mode Refer to Calculating Spindle RPM onAccessories H8178-Variable Speed Power Feed KitH8177-Worktable with Angle H8179-Horizontal Milling TableG9322-Boring Head Combo Set G1075-52-Pc Clamping KitH2689-R-8 Quick Change Collet Set H5685-4Rotary TableLubrication MaintenanceSchedule Troubleshooting ServiceAbout Service To adjust the table gibs and the handwheel backlash To adjust the headstock gibsGibs and Backlash Tools Needed QtyService Lubrication To lubricate the leadscrew and gearsMain power switch Fuse Electrical ComponentsChip guard Wiring Diagram G0619 FiguresParts Breakdown Description PSB16M Parts Breakdown Flat Spring Label Placement 301 302 308 303 307 304 309 305 306Warranty and Returns Page Page

G0619 specifications

The Grizzly G0619 is an impressive milling machine that caters to both hobbyists and professional machinists looking for a reliable and compact solution for their machining needs. This versatile machine combines the capabilities of a milling machine with the functionality of a drill press, making it an invaluable tool in any workshop.

One of the standout features of the Grizzly G0619 is its powerful 1 HP motor, which operates on 110V power supply, delivering plenty of torque for various machining tasks. The machine has a variable speed range of 0 to 2,000 RPM, allowing users to adjust settings for different materials and levels of precision. With its belt drive system, the G0619 ensures smooth operation and reduced maintenance, providing a seamless user experience.

The machine’s precision dovetail column design contributes to its stability and accuracy. Users appreciate the easy-to-read digital depth gauge and the adjustable vertical head, which allows for precise drilling and milling at any angle. The table size of 9.5" by 32" offers ample working space, complemented by T-slots that enable secure workpiece clamping.

In terms of characteristics, the Grizzly G0619 is designed for ease of use, featuring handwheels and quick-release clamps for effortless adjustments. The machine also incorporates a built-in spindle lock, making it convenient for tool changes. Its weight of approximately 365 pounds ensures durability and stability during operations.

Technology-wise, the G0619 utilizes a digital readout (DRO) system that enhances accuracy and ease when positioning the milling cutter. This feature is particularly beneficial for intricate designs and repeatable precision work. Additionally, the machine's design emphasizes user safety, with safety guards and a straightforward operation manual.

Overall, the Grizzly G0619 is a robust milling machine that effectively combines user-friendly features with professional-grade capabilities. It is an ideal addition to any workshop, providing users with the tools needed to accomplish a wide variety of machining tasks with efficiency and precision. Whether you are a seasoned machinist or a passionate hobbyist, the G0619 stands out as a reliable and versatile option for your milling needs.