Grizzly G0519 owner manual Safety Instructions for Machinery

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

 

 

 

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

WILL result in death or serious injury.

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

 

 

COULD result in death or serious injury.

 

 

 

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

 

 

MAY result in minor or moderate injury. It may also be used to alert

 

 

 

 

 

 

against unsafe practices.

 

NOTICE

This symbol is used to alert the user to useful information about

 

proper operation of the machine.

Safety Instructions for Machinery

1.READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY.

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2.ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan ]VkZ ^beVXi gZh^hiVci aZchZh! i]Zn VgZ CDIhV[Zin\aVhhZh#

3.ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. LddYYjhi^hVXVgX^cd\ZcVcYXVcXVjhZ XVcXZgVcYhZkZgZgZhe^gVidgn^aacZhhZh#

4.ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\YVbV\Z#

5.WEAR PROPER APPAREL. 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg_ZlZagnl]^X]bVn\ZiXVj\]i^cbdk^c\ eVgih#LZVgegdiZXi^kZ]V^gXdkZg^c\idXdc" iV^cadc\]V^gVcYlZVgcdc"ha^e[ddilZVg#

6.NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#

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Contents Model G0519 MILL/DRILL/TAPPING Machine Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Manual Accuracy Functional OverviewContact Info Baa$9gaa$IVeec\BVXcZIdentification %*&.XdcigdahVcYZVijgZh#Machine Data Sheet AZVYHXgZlcd Safety Safety Instructions for MachineryMany Machines will Eject the Workpiecetowardtheoperator Additional Safety for Mill/Drills 220V 3-Phase Operation Circuit RequirementsSET UP Setup Safety Items Needed forUnpacking Description QtyInventory Clean Up Contents Figures 3 & 4# QtyPlacement Location Site ConsiderationsMounting to Workbench Floor Load EjaaiZgVX`VcYaZYdlchdiZYZeihide Test Run 8dccZXiiZbVXcZidiZedlZghdjgXZ# # AZi iZ bVXcZ i gjc dg V bcbjb d &% bcjiZh# Spindle Break-InTo break-in the machine Basic Controls Operation SafetyOperations WVhXYZeihXVaZ# =ZVYhidX`XdcigdaeVcZa# Baa$9gaa$IVeec\BVXcZChanging spindle position using the coarse feed levers Changing the spindle position using the fine feed dialInstallation Spindle Return Spring TensionDrill Chuck To change the spindle return spring tensionCollets Removal GZchiVaaiZYgVlWVgXVe# 9H8DCC8I I= B68=C GDB EDLG  JchXgZliZYgVlWVgXVe#Headstock Travel Axis and Rotation Raising or Lowering the Headstock9H8DCC8I I= B68=C GDB EDLG  I\iZciZhecYaZadX`# OVmh =VcY8gVc`Table Travel Axis and Y-Axis Rotating the Headstock to the Left or RightLongitudinal Feed Cross FeedCutting Speeds for High Speed Steel HSS Cutting Tools Calculating Setting Spindle RPMAn example of how to determine your needed spindle RPM Lubrication Suggestions Using the Drill Bit Speed ChartDrilling Speed Tapping Speed and Lubrication Chart Tapping Speed and Lubricant ChartSpindle RPM = Feed Speed SFM Tap Diameter Material to be Tapped Feed SpeedHideiZbVXcZlZcYdcZ# Tapping ModeWZXji# G2861-Face Mill G4051-Carbide Insert for Flycutter AccessoriesH3022-Measurement Tool Set G9322-Boring Head Combo Set G7160-Machine MountsG1075-52-Pc Clamping Kit H5685-4Rotary TableH5781-Optical Punch Set H2689-R-8 Quick Change Collet SetH1414 H1413 H1412 T20640-Machinery’s HandbookMaintenance ScheduleLubrication Leadscrew and GearsRack and Pinion, and Quill Hand Wheel LubricationGearbox Table WaysService About ServiceTroubleshooting Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidcIVWaZVgYidbdkZ# AdX`hVgZi\iZcZYYdlc# Halfnut Adjustment Gib AdjustmentTo adjust the table gibs Wiring Wiring Safety InstructionsWiring Overview 220 VACBVcXdcigdaWdm# Control BOX Control Panel Rear View KdaiEVhZ Bdidg Parts Headstock Parts BreakdownDescription Cluster Gear Base and Column Parts Breakdown Base Labels Breakdown & List Baa$9gaa$IVeec\BVXcZ =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcY TTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg8VWcZiBV`Zg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8  %,,.!- 7! Warranty and Returns #ALL 4ODAYD&ORO! &2%%