Ryobi P500 manual Specific Safety Rules, Service

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GENERAL SAFETY RULES

SERVICE

nTool service must be performed only by qualified re- pair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.

nWhen servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to fol- low Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

nDANGER! Keep hands away from cutting area and blade. Keep your second hand on the auxiliary handle or motor housing. If both hands are holding the saw, they cannot be cut by the blade.

nKeep your body positioned to either side of the saw blade, but not in line with the saw blade. KICKBACK could cause the saw to jump backwards. (See “Causes And Operator Prevention Of Kickback” later.)

nDo not reach underneath the work. The guard cannot protect you from the blade below the work.

nCheck lower guard for proper closing before each use. Do not operate saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle. Make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.

nCheck the operation and condition of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a buildup of debris.

nLower guard should be retracted manually only for special cuts, such as "Pocket Cuts" and "Compound Cuts." Raise lower guard by retracting handle. As soon as blade enters the material, lower guard must be released. For all other sawing, the lower guard should operate automatically.

nAlways observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

nNEVER hold piece being cut in your hands or across your leg. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.

nHold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

nWhen ripping, always use a rip fence or straight edge guide. This improves the accuracy of the cut and reduces the chance for blade binding.

nAlways use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.

nNever use damaged or incorrect blade washers or bolts. The blade washers and bolts were specially designed for the saw for optimum performance and safety of operation.

Causes and Operator Prevention of Kickback:

Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator.

When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions, as given below:

nMaintain a firm grip with both hands on the saw and position your body and arm to allow you to resist KICKBACK forces. KICKBACK forces can be controlled by the operator, if proper precautions are taken.

nWhen blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion, or KICKBACK may occur. Investigate and take corrective actions to eliminate the cause of blade binding.

nWhen restarting a saw in the workpiece, center the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or KICKBACK from the workpiece as the saw is restarted.

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Contents OPERATOR’S Manual Save this Manual for Future ReferenceTable of Contents IntroductionGeneral Safety Rules Electrical SafetyPersonal Safety Work AreaSpecific Safety Rules ServiceLaser Guide Warnings Safety Rules for Charger Symbols Symbol Name DESIGNATION/EXPLANATIONSymbol Signal Meaning Features Product SpecificationsAssembly Attaching the Blade Removing the BladeCharging the Battery Pack Charging a Cool Battery PackOperation ApplicationsInstalling the Battery Pack Charging a HOT Battery PackRemoving the Battery Pack Kickback WrongSee Figures 6 Kickback Blade SET TOO Deep Incorrect SupportLOCK-OFF Button Switch SAW BladesBlade Guard System STARTING/STOPPING the SAWAdjusting Blade Depth Using the Laser GuideTo Raise SAW Base Assembly Depth To Adjustment Loosen Knob Laser Guide Switch ON/OFFSee Figures 14 Operating the SAWWrong Cross CUTTING/RIP Cutting RIP CuttingGuideline BladeAdjusting the Bevel Setting Bevel CuttingMaking a Bevel CUT See Figures 20Pocket Cutting Pocket CUT Lower Blade GuardAdjustments Adjusting Positive 0 Bevel StopAdjusting the Laser Positive 0 Bevel StopGeneral Maintenance MaintenanceReplacing Laser Guide Batteries Battery Pack Removal Preparation for Recycling AccessoriesBatteries Service Model NO. and Serial no
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