Ryobi BS902 Assembly, Unpacking, Mounting Band SAW to Workbench, Clamping Band SAW to Workbench

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ASSEMBLY

UNPACKING

This product requires assembly.

Carefully remove the tool and any accessories from the box. Place it on a level work surface.

NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed.

Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

Do not discard the packing material until you have care- fully inspected and satisfactorily operated the tool.

If any parts are damaged or missing, please call 1-800- 525-2579 for assistance.

WARNING:

If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.

WARNING:

Do not attempt to modify this tool or create accesso- ries not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

WARNING:

Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.

MOUNTING BAND SAW TO WORKBENCH

If the band saw is to be used in a permanent location, we recommend that you secure it to a workbench or other stable surface. When mounting the saw to a workbench, holes should be drilled through the supporting surface of the workbench.

Each hole in the saw base should be bolted securely using bolts, lock washers, and hex nuts (not included).

Place band saw on the workbench. Using the saw base as a pattern, locate and mark the holes where the band saw is to be mounted.

Drill holes through the workbench.

Place band saw on the workbench aligning holes in the saw base with the holes drilled in the workbench.

Insert bolts (not included) and tighten securely with lock

washers and hex nuts (not included).

NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the bench.

Supporting surface where band saw is mounted should be examined carefully after mounting to insure that no move- ment during use can result. If any tipping or walking is noted, secure workbench or support surface before beginning cutting operation.

CLAMPING BAND SAW TO WORKBENCH

See Figure 5.

If the band saw is to be used as a portable tool, it is recom- mended that you fasten it permanently to a mounting board that can easily be clamped to a workbench or other supporting surface. The mounting board should be of sufficient size to avoid tipping of saw while in use. Any good grade plywood or chipboard with a 3/4 in. thickness is recommended.

Mount saw to board using holes in saw base as a template for hole pattern. Locate and mark the holes where the band saw is to be mounted.

Follow the last three steps in the section Mounting Band Saw to Workbench, shown above.

If lag bolts are used, make sure they are long enough to

HOLES IN

SAW BASE

Fig. 5

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Contents OPERATOR’S Manual Save this Manual for Future ReferenceWarranty IntroductionGeneral Safety Rules Read ALL Instructions Blade Coasts After Being Turned OFF Specific Safety Rules  Before Making a CUT, be Sure ALL ADJUST- Ments are SecureSymbols Symbol Name DESIGNATION/EXPLANATIONService Symbol Signal MeaningSpeed and Wiring ElectricalExtension Cords Grounding InstructionsGlossary of Terms Features Product SpecificationsLatch Blade Guard SAW Blade Miter Gauge SAW Table LatchAngle Adjustment Knob Scale and Scale IndicatorSwitch and Switch KEY Know Your Band SAWLoose Parts List Tools NeededCombination Square Phillips Screwdriver WasherAssembly UnpackingMounting Band SAW to Workbench Clamping Band SAW to WorkbenchMounting the SAW Table See Figures 6Screw SAW SAW Table Bracket Lock Knob BoltAdjusting Blade Tension Squaring the SAW Table to the BladeSee Figures 9 To Adjust Tracking the BladeAttaching the Worklight If the blade has moved left or right of centerCutting Procedures OperationApplications Basic Operation of the Band SAWLocking the Switch Scroll CuttingRemoving Jammed Material Avoiding InjuryUsing the Miter Gauge Using the RIP FenceTilting the Table See Figures 13Adjustments Installing and Adjusting the BladeSee Figures 16 BladeAdjusting Blade Guide Assembly Blade Guide Knob Assembly Lock Unlock LockSee Figures 18 See Figures 20 Blade Guard Removed For Clarification onlyBlade Guide Screws Support Screw Thrust Bearing Lower Blade Maintenance General MaintenanceLubrication MOTOR/ELECTRICALTires BrushesDrive Belt See Figures 24Troubleshooting Problem Cause SolutionPage Service Model NO. and Serial no