SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING
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1-1. Symbol Usage
Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
YMarks a special safety message.
.Means NOTE; not safety related.
This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards.
1-2. Arc Welding Hazards
WARNING
The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section
Only qualified persons should install, operate, maintain, and repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.
1.Do not touch live electrical parts.
2.Wear dry,
3.Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.
4.Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 1910.147 (see Safety Standards).
5.Properly install and ground this equipment according to its
terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.
7.When making input connections, attach proper grounding conductor first –
8.Frequently inspect input power cord for damage or bare wiring – replace cord immediately if damaged – bare wiring can kill.
9.Turn off all equipment when not in use.
10.Do not use worn, damaged, undersized, or poorly spliced cables.
11.Do not drape cables over your body.
12.If earth grounding of the workpiece is required, ground it directly with a separate cable – do not use work clamp or work cable.
13.Do not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.
14.Use only
15.Wear a safety harness if working above floor level.
Owner’s Manual and national, state, and local codes.
6.Always verify the supply ground – check and be sure that input power cord ground wire is properly connected to ground
16.Keep all panels and covers securely in place.
17.Clamp work cable with good
ARC RAYS can burn eyes and skin;
NOISE can damage hearing; FLYING
SLAG OR SPARKS can injure eyes.
Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Noise from some processes can damage hearing. Chipping, grinding, and welds cooling throw off pieces of metal or slag.
NOISE
1. Use approved ear plugs or ear muffs if noise level is high.
ARC RAYS
2.Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards).
3.Wear approved safety glasses with side shields.
4.Use protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.
5.Wear protective clothing made from durable,
FUMES AND GASES can be hazardous to your health.
Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.
1.Keep your head out of the fumes. Do not breathe the fumes.
2.If inside, ventilate the area and/or use exhaust at the arc to
5.Work in a confined space only if it is well ventilated, or while wearing an
6.Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.
| remove welding fumes and gases. | 7. Do not weld on coated metals, such as galvanized, lead, or |
3. | If ventilation is poor, use an approved | cadmium plated steel, unless the coating is removed from the |
4. | Read the Material Safety Data Sheets (MSDSs) and the | weld area, the area is well ventilated, and if necessary, while |
| manufacturer’s instruction for metals, consumables, coatings, | wearing an |
| cleaners, and degreasers. | containing these elements can give off toxic fumes if welded. |