Hobart Welding Products OM-947 212 149D manual Specifications, Duty Cycle And Overheating

Page 13

SECTION 3 − SPECIFICATIONS

3-1. Specifications

Rated Welding

Amperage

Maximum Open-

Amperes Input at

 

 

Weight

 

Overall

Rated Load Output

 

 

 

Circuit Voltage

KVA

KW

 

Output

Range

115 V, 60 Hz, Single-

W/ Gun

 

Dimensions

DC

 

 

 

 

 

Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Length: 16-7/8 in

90 A @ 19 Volts DC,

 

 

20

2.90

2.50

50 lb

 

(429 mm)

20% Duty Cycle

 

 

 

Width: 9-7/8 in

 

30 − 125

29

 

 

 

(22.7 kg)

 

63 A @ 21 Volts DC,

 

 

 

 

(251 mm)

 

 

15*

2.20*

1.77*

 

 

 

 

 

 

 

20% Duty Cycle*

 

 

 

 

 

 

 

Height: 12-1/8 in

 

 

 

 

 

 

 

 

(308 mm)

 

 

 

 

 

 

 

 

 

 

Flux Cored

Solid/

 

Wire Feed Speed Range

 

Wire Type

 

Stainless**

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

And Dia

 

 

 

 

.030 − .035 in

.024 − .030 in

0 − 500 IPM (0 − 13 m/min) At No Load

 

 

(0.8 − 0.9 mm)

(0.6 − 0.8 mm)

0 − 415 IPM (0 − 11 m/min) Feeding Wire

 

 

 

 

 

 

 

 

 

 

* CSA Rating

** When shielding gas is required, MIG conversion kit 195 158 must be installed.

3-2. Duty Cycle And Overheating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duty Cycle is percentage of 10 min-

 

 

 

 

 

 

 

 

 

 

utes that unit can weld at rated load

 

 

 

 

 

 

 

 

 

 

without overheating.

 

 

 

 

 

 

 

 

 

 

If unit overheats, thermostat(s)

 

 

 

 

 

 

 

 

 

 

opens, output stops, and cooling

 

 

 

 

 

 

 

 

 

 

fan runs. Wait fifteen minutes for

Amperes

 

 

 

 

 

 

 

 

 

unit to cool. Reduce amperage or

200

 

 

 

 

 

 

 

 

duty cycle before welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

135

 

 

 

 

 

 

 

 

Y Exceeding duty cycle can

 

 

 

 

 

 

 

 

 

damage unit or gun and void

Output

100

 

 

 

 

 

 

 

 

warranty.

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

10

2

4

6

8

10

 

40

60

80 100

 

1

20

 

 

 

 

Duty Cycle %

 

 

 

 

 

 

20% duty cycle at 90 amps

 

 

 

 

 

2 Minutes Welding

 

 

 

8 Minutes Resting

 

 

Overheating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

A or V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minutes

 

 

Reduce Duty Cycle

 

 

 

 

 

 

 

 

duty1 4/95 − 210 517

 

 

 

 

 

 

 

 

 

 

OM-947 Page 9

Image 13
Contents Description ProcessesFile Flux Cored Fcaw From Hobart to You Table of Contents Warranty Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − SpecificationsDuty Cycle And Overheating Installing Work Clamp − InstallationVolt-Ampere Curves VoltageChanging Polarity Process/Polarity TableTools Needed 11/16, 1-1/8 Installing Gas SupplyShielding Gas Tools Needed Installing Wire Spool And Adjusting Hub TensionDo not move or operate unit where it could tip Turn off welding power source Installing Contact Tip And Nozzle150 mm Pull and hold wire cut off end Threading Welding WireBe sure that wire is positioned Reinstall tip adapter, if applicable, contact tipControls − OperationOperating The Gun LoadWeld Parameter Chart 210 Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Replacing Gun Contact Tip Cleaning Gun Liner Head Mm / 10 mm Tube Replacing Gun LinerLoosen liner setscrew 10 mm Trouble Remedy Troubleshooting TableDoes not run Circuit Diagram − Electrical DiagramTypical Fcaw Process Connections − Wire Welding GuidelinesTypical MIG Process Connections Wire Size Amperage Range Typical Control SettingsThickness to Amperage a Select VoltageHolding And Positioning Welding Gun Short Normal Long Conditions That Affect Weld Bead ShapeShortNormalLong Slow Normal FastGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadTroubleshooting Guide For Semiautomatic Welding Equipment Wire does not feedMain Assembly − Parts ListOptional − See Table 225Pkg Pkg209 195 Hub Kit For 8 in Wire SpoolWeatherproof Nylon Page Page Page Support ServiceAssistance Hobart Welding Products Contact your Distributor for