Python 248-8XX Section a Installation, Technical Specifications, Support Equipment Required

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Section A

Installation

Technical Specifications

Wire Capacity

030" - 1/16" (0.8 mm - 1.6 mm)

Aluminum or Cored Wire

Solid and Hard Wire

030" - .045" (0.8 mm - 1.2 mm)

Wire Speed (At rated feeder input voltage)

800 ipm (20.3 mpm)

Duty Cycle - 60% (All ratings are using Argon gas)

.........................400 Amps

Shipping Weight (approximate)

19.29 lbs. (8.29 Kg)

Support Equipment Required

C.V. or C.C. power source of sufficient capacity for your needs.

Regulated gas supply and hoses.

Properly sized power leads from power source to wire feeder and ground.

Gun Lead Connections

Power Cable

Millermatic Compatible™ Python® liquid cooled guns utilize a specially designed cable with a #6 AWG cable inside a 1/2" (13 mm) diameter hose. Liquid coolant is used with this cable and the #10 liquid cooled gas cup, the system is rated at 400 amps @ 60% duty cycle. The welding power connection is incorporated through the power pin type connector.

The power cable ends are threaded fittings which screw into the gun body and the power pin connector. These connections utilize a conductive sealant and are tightened with torque requirements of 100 + 5 IN-LB.

Conduit

The liquid cooled Millermatic Compatible™ Python® comes standard with a poly-lined conduit, for feeding aluminum wire. The longer fitting with a shallow groove is used on the gun end. A set screw located on top of the gun handle secures the conduit in place. The cabinet end of the conduit is secured into the Power Pin connector with a set screw.

Gas Hose

The gas hose is pushed over barbed fittings on both gun body and the Power Pin connector and is secured with a plastic tie wrap.

Coolant Connections

The blue coolant (supply) hose is pushed over a barbed fitting on the gun body and secured with a plastic tie wrap. The red coolant (return) hose connects through the power cable and the power pin connector.

Both hose fittings are standard coolant style, left-hand threads.

Control Cable

A multi-conductor control cable is used on the liquid cooled Millermatic Compatible™ Python®. The gun end of the cable is secured with a cable clamp and the wires are connected to the potentiometer, the micro switch, the motor and the gun body mechanically. Slack is left in the electric cable as it exits the back of the gun to prevent cable and/or wire breakage. The cabinet end of the control cable uses a 10-Pin, "X" clocked connector.

Liquid Cooled Millermatic Compatible™ Python® Owner's Manual - Page

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Contents Liquid Cooled Millermatic Compatible Ampere Push-Pull Welding GunPage Table of Contents Declaration of Conformity for European Community CE Products SAfETY Precautions Read BEfORE Using Symbol UsageARC Rays can burn eyes and skin FIRE or Explosion hazard Principal Safety Standards + + Introduction Please Examine Carton and Equipment For Damage Immediately Section a Installation Technical SpecificationsSupport Equipment Required Gun Lead ConnectionsSection B OperationIdler Roll Installation and Removal Clockwise DirectionSection C Options and Accessories Replacement KitsConduits Snake SkinsHeavy Duty Contact Tip 3/8 Diameter Air Cooled Cups for Python Liquid Cooled GunLiquid Cooled Cups for Python Liquid Cooled Gun Gun Barrel LinersMaintenance Maintenance ToolsSection D Recommended Spare Parts List Recommended Spare PartsQty Part Number Description Section E Troubleshooting Guide Testing The GunTesting the Gun Potentiometer Testing the Micro SwitchTroubleshooting Table Symptoms Cause Remedy Section F Appendices Liquid Cooled Millermatic Compatible Python Head Assembly Liquid Cooled Millermatic Compatible Python Head Assembly Qty DescriptionNo. Qty Description Apply Silicone Lubricant for Installation Liquid Cooled Millermatic Compatible Python Barrel Assembly Qty Description Not available separatelyCorrect Installation Incorrect Installation InsulatorBarrelGas Outlet Orifices Liquid Cooled Millermatic Compatible Python Lead Assembly Qty Description Electric Limited Warranty Armstrong Ave Irvine, CA Tel 949863-1234 Fax

248-8XX specifications

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