Python 248-8XX InsulatorBarrel, Correct Installation Incorrect Installation, Gas Outlet Orifices

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CUP INSULATOR AND O-RING MAINTENANCE

CAUTION: Power-off the coolant pump before disassembling liquid-cooled barrels.

1.Unscrew Retaining Nut and slide back on barrel.

2.Using a firm pull and twist action, the Liquid-Cooled Gas Cup can be removed from the Cup

Insulator.

3.Inspect the Cup Insulator and o-rings (included with Insulator) for wear and proper lubrication. It is considered good practice to replace all o-rings at the same time.

4.To remove the Cup Insulator, it must be unscrewed and pulled from the barrel. Use a rag or towel (due to o-ring lubrication) and wrap it around the Cup Insulator.

Unscrew and pull when completly unthreaded from barrel. Be sure the Insulator is fully unscrewed from the threads. Pulling the Insulator over barrel threads will damage the threads on the Insulator.

Inspect o-rings on barrel for wear and lubrication. It is considered good practice to replace all o-rings at the same time.

5.To install the Cup Insulator, it must be pushed all the way onto the barrel then screwed onto the threads. If necessary, place small amount of o-ring lubricant on the inside diameter of the Cup Insulator, this will help it slide onto the barrel.

Push the Insulator onto the barrel until it bottoms out, screw onto barrel threads.

The Insulator MUST be all the way onto the barrel to assure proper coolant passage and from blocking the gas outlet orifices.

6.Push Liquid-Cooled Gas Cup onto Cup Insulator. Slide Retaining Nut forward and tighten.

InsulatorBarrel

Gas Outlet Orifices

Correct Installation

Incorrect Installation

Liquid Cooled Millermatic Compatible™ Python® Owner's Manual - page 16

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Contents Ampere Push-Pull Welding Gun Liquid Cooled Millermatic CompatiblePage Table of Contents Declaration of Conformity for European Community CE Products Symbol Usage SAfETY Precautions Read BEfORE UsingARC Rays can burn eyes and skin FIRE or Explosion hazard Principal Safety Standards + + Introduction Please Examine Carton and Equipment For Damage Immediately Gun Lead Connections Section a InstallationTechnical Specifications Support Equipment RequiredOperation Section BClockwise Direction Idler Roll Installation and RemovalSnake Skins Section C Options and AccessoriesReplacement Kits ConduitsGun Barrel Liners Heavy Duty Contact Tip 3/8 DiameterAir Cooled Cups for Python Liquid Cooled Gun Liquid Cooled Cups for Python Liquid Cooled GunMaintenance Maintenance ToolsSection D Recommended Spare Parts List Recommended Spare PartsQty Part Number Description Testing the Micro Switch Section E Troubleshooting GuideTesting The Gun Testing the Gun PotentiometerTroubleshooting Table Symptoms Cause Remedy Section F Appendices Liquid Cooled Millermatic Compatible Python Head Assembly Qty Description Liquid Cooled Millermatic Compatible Python Head AssemblyNo. Qty Description Apply Silicone Lubricant for Installation Qty Description Not available separately Liquid Cooled Millermatic Compatible Python Barrel AssemblyCorrect Installation Incorrect Installation InsulatorBarrelGas Outlet Orifices Liquid Cooled Millermatic Compatible Python Lead Assembly Qty Description Electric Limited Warranty Armstrong Ave Irvine, CA Tel 949863-1234 Fax

248-8XX specifications

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