Bostitch 651S5 manual Introduction, Index

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INTRODUCTION

Bostitch pneumatic tools are precision-built, and designed for high speed/high volume fastening. These tools will deliver efficient, dependable service when used correctly and with care. As with any fine power tool, for best performance the manufacturer’s instructions must be followed.Please study this manual before operating the tool and understand the safety warnings and cautions. The instructions on installation, operation and maintenance should be read carefully,and the manuals kept for reference.NOTE:Additional safety measures may be required because of your particular application of the tool. Contact your Bostitch representative or distributor with any questions concerning the tool and its use. Bostitch, Inc., East Greenwich, Rhode Island 02818.

INDEX

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Tool/Fastener Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Air Supply and Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Depth Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tool Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Jam Clearing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Tool Operation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

NOTE:

Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance when used with precision Bostitch fasteners engineered to the same exacting standards. Bostitch cannot assume responsibility for product performance if our tools are used with fasteners or accessories not meeting the specific requirements established for genuine Bostitch nails, staples and accessories.

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LIMITED WARRANTY — U.S. and Canada Only

StanleyFasteningSystemsL.P.(“Bostitch”)warrantsto the originalretail purchaserthat the product purchasedis free from defectsin material and workmanship,and agreesto repairor replace, at Bostitch’soption,any defectiveBostitch brandedpneumatic stapler or nailer for a periodof seven(7) yearsfrom date of purchase (one (1) year from the date of purchase for compressorsand tools usedin productionapplications).Warrantyis not transferable.Proofof purchase date required.This warranty covers only damageresulting from defects in materialor workmanship;it does not cover conditions or malfunctions resulting from normalwear,neglect,abuse, accident or repairsattemptedor madeby other than our nationalrepair center or authorized warrantyservice centers. Driver blades,bumpers,o-rings,pistons and piston rings are considerednormallywearingparts.For optimal performance of yourBostitch tool alwaysuse genuine Bostitch fastenersand replacementparts.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,INCLUDINGBUT NOT LIMITEDTOTHEIMPLIEDWARRANTIES OF MERCHANTABILITYOR FITNESSFOR A PARTICULARPURPOSE. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states and countriesdo not allow limitationson how long an implied warrantylasts,or the exclusion or limitation of incidental or consequential damages, so the above limitationsor exclusions may not apply to you.This warranty gives you specificlegalrights,and youmayalsohaveotherrights whichvary from stateto stateand countryto country.

Toobtain warranty servicein the U.S.return the product, togetherwith proof of purchase,to the U.S.BostitchNational or Regional IndependentAuthorized WarrantyService Center.In the U.S. you may call us at 1-800-556-6696or visit www.BOSTITCH.com for the location most convenientfor you. In Canada please call us at 800-567-7705or visit www.BOSTITCH.com

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Contents Series Introduction IndexLoadingtool Safety InstructionsAIR Supply and Connections OperationMaintainingthetool Tool SpecificationsFastener Specifications Operating Modes Mode IdentificationHOW to Change Operating Modes Contact TripCold Weather Operation AIR Supplyand ConnectionsLubrication To Prevent Accidental Injuries Loadingthe 651 StaplerLoading the 651 Series Staplers BOSTITCH, INC Fastener Depth Control AdjustmentTo Adjust the Fastener Depth Control Sequential Trip Operation Tool OperationBefore Handling or Operating this Tool Contacttrip OperationJAM Clearing Procedure Tool Must not Cycle Tool Operation CheckMaintainingthe Pneumatictool Tool Must CycleTrouble Shooting Problem Cause CorrectionAvailable Accessories

651S5 specifications

The Bostitch 651S5 is an advanced pneumatic stapler designed for a variety of heavy-duty applications, making it a favorite among professional contractors and DIY enthusiasts alike. Known for its robust construction and efficient performance, the 651S5 is ideal for tasks ranging from cabinetry and furniture assembly to roofing and insulation work.

One of the standout features of the Bostitch 651S5 is its impressive power-to-weight ratio. Weighing only 4.5 pounds, this stapler is lightweight, allowing for easy maneuverability without sacrificing performance. The tool is capable of driving staples ranging from 1/4 inch to 9/16 inch, enabling users to tackle diverse projects with ease.

Equipped with a high-capacity magazine, the 651S5 holds up to 160 staples at a time, reducing the need for frequent reloading. This feature significantly enhances productivity, especially during long-term use or when working on extensive projects. Additionally, the rear-loading magazine design facilitates quick and simple staple changes.

The Bostitch 651S5 makes use of a trigger system that provides two modes of operation - sequential and contact firing. This versatility allows users to choose the appropriate firing mode based on their project requirements, enhancing both precision and speed. The sequential mode allows for greater control, while contact firing enables rapid stapling, making it perfect for framing or larger installations.

To ensure consistent performance, the stapler incorporates a powerful motor that maintains pressure and drives staples effectively. The tool's adjustable depth-of-drive feature allows users to control how deep the staple is driven into materials. This is particularly useful for achieving clean finishes and preventing damage to delicate surfaces.

For user comfort and safety, the Bostitch 651S5 includes an ergonomic grip that reduces hand fatigue during extensive use. A tool-free adjustment for exhaust and an integrated safety mechanism further enhance the overall experience, ensuring that users work safely and efficiently.

In summary, the Bostitch 651S5 is a reliable and versatile pneumatic stapler, characterized by its lightweight design, high-capacity magazine, dual firing modes, and adjustable depth settings. These features, combined with its powerful motor and user-friendly interface, make it an essential tool for professionals and serious DIYers looking to achieve efficient and quality results. Whether you're tackling cabinetry, insulation, or other heavy-duty projects, the Bostitch 651S5 stands out as a top choice in the world of pneumatic staplers.
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