Aztech Systems 32, 16, 4, 8, TX 2 Placing the Tool in Service Adjustments, Marine Grade Moly Lube

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LUBRICATION

PLACING THE TOOL IN SERVICE

ADJUSTMENTS

NOT allow the tool to react against the hoses, swivels,

 

or inlets.

SETTING THE TORQUE

3. After having turned the Pump on and presetting the

pressure for the correct torque, depress the remote

After determining the desired torque, use the torque con-

control button to advance the Piston Assembly. If the

version chart on the Shroud or the torque conversion

notch in the piston rod did not engage the Retract Pin in

charts on pages 5 and 6 to determine the pressure that is

the Ratchet Link when the Link was joined to the

necessary to achieve that torque.

Housing, it will engage the Pin automatically during the

1. Connect the tool to the power supply and turn the

first advance stroke.

pump on.

4. When the Link is connected to the Housing and the

2. Depress the remote control button causing the

wrench is started, the reaction surface of the wrench will

pressure to be shown on the gauge.

move against the contact point and the nut will begin to

3. Adjust the pressure by loosening the wing nut that

turn.

locks the pressure adjustment thumbscrew. Rotate the

5. When the nut is no longer turning and the Pump

thumbscrew clockwise to increase the pressure and

Gauge reaches the preset pressure, release the remote

counterclockwise to decrease the pressure. When

control button. The piston rod will retract when the

decreasing pressure, always lower the pressure below the

button is released and under normal conditions, an

desired point and then bring the gauge back up to the

audible “click” will be heard as the tool resets itself.

desired pressure.

6. Continue to cycle the tool until it “stalls” and the

4.When the desired pressure is reached, retighten the

preset psi/torque has been attained.

wing nut and cycle the tool again to confirm that the

7. Once the nut stops rotating, cycle the tool one last

desired pressure setting has been obtained.

time to achieve total torque.

 

OPERATING THE WRENCH

Wrench Positions

 

 

Dwg. 2

 

Marine Grade Moly Lube

 

 

Lubrication frequency is dependent on factors known

SHROUD

 

only to the user. The amount of contaminants in the

 

work area is one factor. Tools used in a clean room

 

 

TIGHTEN

LOOSEN

environment will obviously require less service than a

 

 

 

 

tool used out-doors and dropped in loose dirt or sand.

 

 

Marine Grade Moly Lube is formulated not to wash out

 

 

of the tool in areas where lubrication is critical.

 

 

Whenever lubrication is required, lubricate as follows:

 

 

1. Separate the Low Profile Driver Assembly from the

 

 

Ratchet Link if they are joined.

 

 

2. After wiping of the old grease, apply a daub of Marine

 

 

Grade Moly Lube to the hooking notch in the Piston

 

 

rod and wipe a film of Moly Lube onto the sides and

REACT BETWEEN THESE POINTS

faces of the two Sliders.

 

 

3. Disassemble the Ratchet Link as instructed in the

 

 

Maintenance Section and wash the components in a

 

 

suitable cleaning solution in a well-ventilated area.

The position of the tool relative to the nut determines

4. Dry the components, then wipe a film of Marine

whether the action will tighten or loosen the nut. (Refer

Grade Moly Lube onto the wear surface of both Side

to Dwg. 2 for application examples). The power stroke

Plate Sleeves and the hubs of the Ratchet.

of the Piston Assembly will always turn the Ratchet Hex

5. Spread a light film of Marine Grade Moly Lube onto

toward the Shroud.1.Place the Ratchet Hex on the nut.

the inner faces of both Side Plates covering the area

Make certain it is the correct size for the nut and that it

where the Drive and Segment Pawl travel. DO NOT

fully engages the nut.

 

pack the teeth of the Segment Pawl or Ratchet with

2. Position the reaction surface against an adjacent nut,

lube. It can prevent the teeth from engaging properly.

flange or solid system component. Make certain that

6. Reassemble the Ratchet Link as instructed in the

there is clearance for the hoses, swivels, or inlets. DO

Maintenance Section.

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Contents Version November LOW Profile Hydraulic Torque WrenchesOr performing maintenance on this tool Placing the Tool in ServiceMarine Grade Moly Lube Placing the Tool in Service AdjustmentsTX-2 TX-4 TX-8 TX-16 TX-32 TX Series Torque Conversion Chart Bar/N.MTX-16 TX-32 TX Series Torque Conversion Chart I./FT./lbs TX-2TX-2, TX-4, TX-8 Series Link TX-16, TX-32 Series Link Drive PIN Side Plate LSide Plate R Drive PlatePage Piston ROD HousingPiston ROD Assembly Swivel SET STX-4M-4M STX-4M-8M Coupler AssemblyDisassembly Disassembly of the ToolGeneral Instructions Assembly of the Ratchet Link AssemblyDisassembly of the Ratchet Link Following step, when the Ratchet is removedAssembly of the TX-2, TX-4, and TX-8 Cylinder Assemblies Assembly of the TX-16 and TX-32 Cylinder AssembliesAssembly of the Tool Save These INSTRUCTIONS. do not Destroy Troubleshooting Guide Probable Cause Solution