Makita BHR202 specifications Front

Fig. 45

P 11 / 13

Repair

[[3] DISASSEMBLY/ASSEMBLY

[3] -8. Swash Bearing Section (cont.)

ASSEMBLING

2)Assemble Piston joint and two Flat washers 12 to Piston cylinder as illustrated in Fig. 40. Note: Do not forget to apply Makita grease R No.00. Refer to Fig. 2.

3)Insert Piston cylinder into Inner housing complete. (Fig. 41).

Fig. 40

Correct	Wrong
Piston cylinder	Piston joint
Flat washer 12
Flat washer 12

Fig. 41

Inner housing

4)Move Piston cylinder to the rear dead center position. (Fig. 42)

5)Insert the pole of Swash bearing 10 into the hole of Piston joint as illustrated in Fig. 43.

Fig. 42

Piston cylinder at	hole for the pole of
rear dead center	Swash bearing 10
position

	Flat
Front	washer 12	Rear
	Flat
	washer 12
	Piston joint

Fig. 43

Piston cylinder hole of Piston joint

pole of Swash bearing 10

Ring 8

Tilt Swash bearing 10 to insert the pole.

6)Insert Ring 8 (the end of Swash bearing section) into Inner housing complete. (Fig. 44)

7)Fitting the tip of Change plate in the groove on Clutch cam, insert Change plate over the pins of Inner housing complete. (Fig. 45)

Note: Ball bearing 608ZZ of Swash bearing section is not yet inserted into Inner housing complete in this step.

Fig. 44

Inner housing complete Ball bearing 608ZZ

Swash bearing section Ring 8

	pins of Inner housing complete
Change plate	Ball bearing
	608ZZ

tip of Clutch cam		Clutch cam
	groove

8)Insert Ball bearing 608ZZ of Swash bearing section into Inner housing complete, and fasten Swash bearing section to Inner housing complete with two M4x12 hex socket head bolts. Then, put Compression spring 6 and Flat washer 5

through the upper pin of Inner housing complete, and secure them with Stop ring E-4 (Fig. 46)

Fig. 46

Flat washer 5 Compression spring 5

			Note: If reusing M4x12 hex.
			socket head bolts, be sure
		Stop ring E-4	to apply ThreeBond 1321B
			or 1342, or Loctite 242
			to the threads before
			fastening.
Ball bearing 608ZZ	Ring 8	Upper pin of	M4x12 Hex socket head bolt ( 2 pcs.)
		Inner housing complete
			(with threadlocker coated)