Miller Electric XL AC/DC specifications Control Panel, Typical Installation, Performance Data

Control Panel

3

1

2

1. Power Switch

2. Selector Switch

3. Amperage

Electrode Charts

ELECTRODE POLARITY CHART

ELECTRODE	DC*	AC	POSITION	PENETRATION	USAGE
6010	EP	—	ALL	DEEP	MIN. PREP, ROUGH,
6011	EP	✓	ALL	DEEP	HIGH SPATTER
6013	EP, EN	✓	ALL	LOW	GENERAL
7014	EP, EN	✓	ALL	MED.	SMOOTH, EASY, FAST
7018	EP	✓	ALL	LOW	LOW HYDROGEN,
					STRONG
7024	EP, EN	✓	FLAT	LOW	SMOOTH, EASY,
			HORIZ.
					FASTER
			FILLET
Ni-Cl	EP	✓	ALL	LOW	CAST IRON
308L	EP	✓	ALL	LOW	STAINLESS

*EP = ELECTRODE POSITIVE (REVERSE POLARITY) EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY)

ELECTRODE/AMPERAGE CHART

ELECTRODE	IN	MM	MIN. 50A		100A	150A	200A	MAX.
	DIAMETER			AMPERAGE RANGE
6010	3/32	2.4
&	1/8	3.2
6011	5/32	4.0
	3/16	4.8
	1/16	1.6
	5/64	2.0
6013	3/32	2.4
	1/8	3.2
	5/32	4.0
	3/16	4.8
	3/32	2.4
7014	1/8	3.2
	5/32	4.0
7018	3/32	2.4
	1/8	3.2
	5/32	4.0
7024	3/32	2.4
	1/8	3.2
	5/32	4.0
	3/32	2.4
Ni-Cl	1/8	3.2
	5/32	4.0
	3/16	4.8
308L	3/32	2.4
	1/8	3.2
	5/32	4.0

3	Adjustment
3	Control
	3

Typical Installation

Stick (SMAW) Basic Equipment

Power

Source

Stick Electrode

Work Clamp

Performance Data

DUTY CYCLE – FOR 225 AC/150 DC MODELS

RATED OUTPUT

	300
AMPERES	250
	200
	150
	100									AC
WELD
	75									DC
	50
	0	15	20	25	30	40	50	60	70	80 90 100
	10

% DUTY CYCLE

DUTY CYCLE – FOR 300 AC/200 DC MODELS

RATED OUTPUT

	300
AMPERES	250
	200
	150									AC
	100
WELD										DC
	75
	50
	0	15	20	25	30	40	50	60	70	80 90 100
	10

% DUTY CYCLE

Ordering Information

Power Source		Stock No.	Description	Qty.	Price
Thunderbolt® XL 225 AC/150 DC		#903 642*	230 V, 50/60 Hz. Includes 5 ft (1.5 m) power cord w/230 V plug
Thunderbolt® XL 300 AC/200 DC		#903 686	220 V, 50/60 Hz. Includes 7 ft (2.1 m) power cord
Running Gear		#043 927	Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle.
Miscellaneous
Stick Electrodes			See charts above
Helmet/Gloves/Scratch Brush
Chipping Slag Hammer
Wall Receptacle
Date:			Total Quoted Price:
*	Certified to both the Canadian and U.S. Standards for welding equipment.

Distributed by:

Litho in USA