Miller Electric wire feeder Operator Controls, Pilot Lights Figure, Amperage Load Switches Figure

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SECTION 5 – OPERATOR CONTROLS

Hertz Meter

Pilot Light For

240VAC Load

AC Voltmeter

Pilot Light For

120VAC Load

Load Selector

Dual Scale

Switch

AC Ammeter

120/240VAC

 

Amperage Load

Front Access Panel

 

Switches

 

Cord Storage

Area

ST-108 014-A

Figure 5-1. Front Panel Controls And Component Locations

5-1. 120 VOLT LOAD/240 VOLT LOAD SELECTOR SWITCH (Figure 5-1)

CAUTION: ARCING can damage switch con- tacts.

Do not change the position of the selector switch under load.

Arcing causes the contacts to become pitted and eventually inoperative.

The 120 VOLT LOAD/240 VOLT LOAD selector switch is used to select the proper voltage load terminals inside the unit, and to disconnect and isolate the other voltage load terminals. Before making selection with selector switch, be sure that the AMPERAGE load switches are placed in the OFF positions (see Section 5-3).

5-2. PILOT LIGHTS (Figure 5-1)

Two pilot lights are provided on the unit. The pilot light for the corresponding voltage load will illuminate when input voltage is present at the Load Bank.

5-3. AMPERAGE LOAD SWITCHES (Figure 5-1)

CAUTION: INCORRECT SWITCH POSI- TIONS can damage internal components.

When operating on 240 volts, set amperage switches at same position or within one posi- tion of another.

A balanced load setting at both amperage load switches is necessary to prevent resistor damage inside the unit.

IMPORTANT: Always place both AMPERAGE load switches in the OFF position before connecting a power source, when changing the 120 VOLT LOAD/240 VOLT LOAD selector switch position, and after completing power source output checking procedures.

 

 

AMPERAGE

 

 

 

 

OFF

5

 

 

 

 

OFF

 

 

 

 

5

10

 

 

 

 

 

 

 

 

 

 

 

10

 

45

45

+

 

15

15

40

40

 

 

20

20

3525

30

35

25

 

30

Ref. SC-096 625

Figure 5-2. Amperage Load Switch Scales

Two AMPERAGE load switches provide the selection of resistance values when checking output from an ac power source. The scales around each switch are cali- brated in amperes with the inside scale for 120 vac input and the outside scale for 240 vac input (see Figure 5-2).

OM-877 Page 9

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Contents OWNER’S Manual From Miller to You Table of Contents Page General Precautions Safety Rules for Operation of ARC Welding Power SourceIntroduction Burn PreventionCompressed Gas Equipment Fire and Explosion PreventionLeaving Equipment Unattended User ResponsibilitiesRope Staging-Support Burn Protection ARC WeldingShock Prevention Standards Booklet Index General Information and Safety Safety Precautions and Signal Words Safety Safety Alert Symbol and Signal WordsInstallation SpecificationsDescription Cord Connections Cord Size By Ampacity RatingOperator Controls Amperage Load Switches FigurePilot Lights Figure AmperageSequence of Operation Loading ProcedureInternal Cleaning MaintenanceShutting Down Inspection and UpkeepMain Assembly Parts ListPart Description Quantity Panel, Front w/Components Item Resistor Assembly Item OM-877 OM-877 OM-877 Call Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record