Miller Electric HWY-210 Installing Wiring Harness Tab Connectors, Installing Welding Generator

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3-4. Installing Wiring Harness Tab Connectors

NOTE

Disconnect vehicle wiring harness plug from trailer wiring connector before beginning installation. Use wiring harness tab connectors only with insulated wires.

 

 

1

Connector

1

3

2

Run Wire

 

 

 

 

3

Tap Wire

 

 

Place unstripped run wire in slotted

 

 

channel.

 

 

Insert unstripped tap wire into other

 

 

channel until it hits internal stop.

 

 

4

Contact

 

4

5

9 Inch Linemans Pliers

 

Use pliers to push contact down

 

 

 

5

flush with top of connector.

2

Close top cover.

 

 

Ref. S-0448

3-5. Installing Welding Generator

Y Use equipment of adequate

 

 

capacity to lift the generator.

 

Y Support trailer with jack. Block

 

 

wheels.

 

Y If trailer is not installed on ve-

 

 

hicle, use trailer jack to obtain

 

 

desired height and to support

 

 

tongue weight while installing

1

 

welding generator.

Y

Install welding generator on

 

 

 

trailer with engine end toward

 

 

hitch end of trailer.

1

Y Distribute weight so trailer

 

 

tongue weight is approximate-

 

 

ly 10% of gross trailer weight.

 

1

Crossmember Mounting Holes

 

Use supplied hardware to install gen-

 

erator so front panel faces rear.

 

Move crossmembers to correct posi-

 

tion on trailer frame so mounting

 

holes align with welding generator

 

holes. Crossmembers should be ad-

 

justed so tongue weight is 10 − 15%

 

of gross trailer weight.

 

Tighten crossmembers and secure

 

generator.

Tools Needed:

9/16 in

ST-802 067

OM-699 Page 6

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Contents OM-699 DescriptionFrom Miller to You Trailer Towing Safety Precautions Trailer Towing can be hazardousOverloading can cause serious injury or equipment damage Unexpected Tilting of Trailer can cause injury and damage Incorrectly Working Lights can cause accidentsPRE-TOWING Checklist Page − Assembly Safety Precautions − SpecificationsSymbol Usage Assembly HazardsOverall Dimensions − Assembly Assembling TrailerInstalling Hitch And Safety Chains Installing Optional Light Kit RightInstalling Wiring Harness Tab Connectors Installing Welding GeneratorMaintenance Support trailer with jack Block wheelsTorquing Wheel Bearings 01 in 0.2 mm Hub is too loose Endplay maximum− Parts List Complete AssemblyPage Page Page Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co