Ingersoll-Rand 132 manual Sudden changes in motion, reaction torques, or forces

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03528072

Form P6374 Edition 6 September, 2001

OPERATION AND MAINTENANCE MANUAL FOR

MODEL 132 SUPER DUTY AIR HAMMER

Model 132 Super Duty Air Hammer is designed for front end work, heavy exhaust work, riveting, king pin removal, bushing driving and bolt shearing.

Ingersoll-Rand is not responsible for customer modification of tools for applications on which Ingersoll-Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

 

sudden changes in motion, reaction torques, or forces

 

 

 

during start-up and operation.

Always operate, inspect and maintain this tool in

 

Tool shaft may continue to impact briefly after

accordance with American National Standards

 

throttle is released.

Institute Safety Code for Portable Air Tools

 

Air powered tools can vibrate in use. Vibration,

(ANSI B186.1).

 

repetitive motions or uncomfortable positions may be

For safety, top performance, and maximum durability

 

harmful to your hands and arms. Stop using any tool

of parts, operate this tool at 90 psig (6.2 bar/620 kPa)

 

if discomfort, tingling feeling or pain occurs. Seek

maximum air pressure at the inlet with 5/16” (8 mm)

 

medical advice before resuming use.

inside diameter air supply hose.

 

Use accessories recommended by Ingersoll-Rand.

Always turn off the air supply and disconnect the air

 

Never operate a Percussion Tool unless an accessory

supply hose before installing, removing or adjusting

 

is properly installed and the tool is held firmly against

any accessory on this tool, or before performing any

 

the work.

maintenance on this tool.

 

Always use a retainer in addition to proper barriers

Do not use damaged, frayed or deteriorated air hoses

 

to protect persons in surrounding or lower areas from

and fittings.

 

possible ejected accessories.

Be sure all hoses and fittings are the correct size and

 

This tool is not designed for working in explosive

are tightly secured. See Dwg. TPD905-1 for a typical

 

atmospheres.

piping arrangement.

 

This tool is not insulated against electric shock.

Keep clear of whipping air hoses. Shut off the

 

Prevent exposure and breathing of harmful dust and

compressed air before approaching a whipping air

 

particles created by power tool use:

hose.

 

 

Some dust created by power sanding, sawing,

Always use clean, dry air at 90 psig maximum air

 

 

grinding, drilling and other construction

pressure. Dust, corrosive fumes and/or excessive

 

 

activities contains chemicals known to cause

moisture can ruin the motor of an air tool.

 

 

cancer, birth defects or other reproductive harm.

Do not lubricate tools with flammable or volatile

 

 

Some examples of these chemicals are:

liquids such as kerosene, diesel or jet fuel.

 

 

- lead from lead based paints,

Do not remove any labels. Replace any damaged label.

 

 

- crystalline silica from bricks and cement and

USING THE TOOL

 

 

other masonry products, and

 

 

- arsenic and chromium from chemically

 

 

 

 

Always wear eye protection when operating or

 

 

treated lumber.

performing maintenance on this tool.

 

 

Your risk from these exposures varies, depending

Always wear hearing protection when operating this

 

 

on how often you do this type of work. To reduce

tool.

 

 

your exposure to these chemicals: work in a well

Keep hands, loose clothing, long hair and jewelry

 

 

ventilated area, and work with approved safety

away from rotating end of tool.

 

 

equipment, such as those dust masks that are

Keep body stance balanced and firm. Do not overreach

 

 

specially designed to filter out microscopic

when operating this tool. Anticipate and be alert for

 

 

particles.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The use of other than genuine Ingersoll-Rand replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties.

Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll-Rand Authorized Servicenter.

Refer All Communications to the Nearest

Ingersoll-Rand Office or Distributor.

Ingersoll-Rand Company 2001

Printed in U.S.A.

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Contents During start-up and operation Sudden changes in motion, reaction torques, or forcesOther masonry products, Arsenic and chromium from chemicallyPercussive Tool Specific Warnings Lubrication Placing Tool in ServicePiston Stroke Ingersoll-Rand NoMaintenance Section Part Number for Ordering Assembly DisassemblyAssembly of the Tool Assembly of the Throttle MechanismTrouble Probable Cause Solution Troubleshooting GuideSave These INSTRUCTIONS. do not Destroy