DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore, MD 21286
(AUG07) Form No. 652215-00 DC901, DC910 Copyright © 2006, 2007 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT(1-800-433-9258)
General Safety Rules
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1)WORK AREA SAFETY
a)Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b)Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c)Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2)ELECTRICAL SAFETY
a)Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b)Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c)Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d)Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. Replace or repair damaged cords. Make sure your extension cord is in good condition. Use only 3-wire extension cords that have 3-pronggrounding-type plugs and 3-pole receptacles that accept the tool’s plug.
e)When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Recommended Minimum Wire Size for Extension Cords Total Length of Cord
25 ft. | 50 ft. | 75 ft. | 100 ft. | 125 ft. | 150 ft. | 175 ft. |
7.6 m | 15.2 m | 22.9 m | 30.5 m | 38.1 m | 45.7 m | 53.3 m |
Wire Size AWG | | | | | |
18 | 18 | 16 | 16 | 14 | 14 | 12 |
3)PERSONAL SAFETY
a)Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b)Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi- tions will reduce personal injuries.
c)Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d)Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e)Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f)Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.
g)If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust- related hazards.
4)POWER TOOL USE AND CARE
a)Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b)Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c)Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d)Store idle power tools out of the reach of children and do not allow persons unfamil- iar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e)Maintain power tools. Check for misalignment or binding of moving parts, break- age of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f)Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g)Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
5)BATTERY TOOL USE AND CARE
a)Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
b)Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
c)Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
may contribute to hearing loss..
CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
•The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V | volts | A | amperes |
Hz | hertz | W | watts |
min | minutes | no | alternating current |
| | | | direct current | no load speed |
| | | ............ |
| | ................ | Class I Construction | | | .................. |
| | | | | | |
.................... | | | | (grounded) | | | .................. | safety alert symbol |
| | ................ | Class II Construction | …/min | revolutions or reciprocation |
.................... | | | | (double insulated) | | ..................... | | per minute |
BPM | beats per minute | | | | |
Important Safety Instructions for Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for battery chargers.
•Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside charger.
CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT batteries. Other types of batteries may burst causing personal injury and damage.
CAUTION: Under certain conditions, with the charger plugged in to the power supply, the char- ger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
•DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
•These chargers are not intended for any uses other than charging DeWALT recharge- able batteries. Any other uses may result in risk of fire, electric shock or electrocution.
•Do not expose charger to rain or snow.
•Pull by plug rather than cord when disconnecting charger. This will reduce risk of dam- age to electric plug and cord.
•Make sure that cord is located so that it will not be stepped on, tripped over, or other- wise subjected to damage or stress.
•Do not use an extension cord unless it is absolutely necessary. Use of improper exten- sion cord could result in risk of fire, electric shock, or electrocution.
•An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size.
•Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
•Do not mount charger on wall or permanently affix charger to any surface. The charger is intended to use on a flat, stable surface (i.e., table top, bench top).
•Do not operate charger with damaged cord or plug — have them replaced immediately.
•Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.
•Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
•Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
•NEVER attempt to connect 2 chargers together.
•The charger is designed to operate on standard household electrical power (120 Volts). Do not attempt to use it on any other voltage.
SAVE THESE INSTRUCTIONS
Introduction
The DC9000 charger is designed to charge DEWALT battery packs in approximately 1 hour. This charger requires no adjustment and is designed to be as easy as possible to operate. Simply place your battery pack into the receptacle of a plugged in charger and it will automatically charge the pack.
Important Safety Instruction for Battery Packs
WARNING: For safe operation, read this manual and manuals originally supplied with tool before using the charger.
When ordering replacement battery packs, be sure to include catalog number and voltage. Consult the chart on the last page of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and char- ger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
•Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.
•Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
•If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
•Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
•Charge the battery packs only in DeWalt chargers.
•DO NOT splash or immerse in water or other liquids.
•Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (40˚) (such as outside sheds or metal buildings in summer).
WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to service center for recycling.
WARNING: Fire hazard. Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conduc- tive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the lithium ion battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by DEWALT.
WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use.