HP G-04, D-04 manual Contents, Specifications

Page 2

D/G-04 Contents

 

 

Page

Specifications

2

Dimensions

4

Installation

5

Maintenance

9

Service (Fluid End)

10

Service (Hydraulic End)

14

Troubleshooting

17

D/G-04 Specifications

Max Pressure 2,500 psi (170 bar)

Capacity @ Max Pressure

 

 

 

rpm

gpm

I/min

D/G-04-X

1750

2.9

11.0

D/G-04-E

1750

2.1

7.8

D/G-04-S

1750

1.6

6.1

Delivery @ Rated Pressure

 

 

 

revs/gal

 

 

 

500 psi

1500 psi

2500 psi

D/G-04-X

565

583

603

D/G-04-E

761

795

833

D/G-04-S

921

972

1,093

 

revs/liter

 

 

 

35 bar

100 bar

170 bar

D/G-04-X

149

154

159

D/G-04-E

201

211

224

D/G-04-S

244

257

287

Max Inlet Pressure

500 psi (35 bar)

Max Temperature

250° F (121° C) – consult factory for

 

temperatures above 160° F (71° C)

 

 

Inlet Port

D-04: 1/2 inch NPT

 

G-04: 1/2 inch BSPT

Discharge Port

D-04: 1/2 inch NPT

 

G-04: 1/2 inch BSPT

Shaft Diameter

7/8 inch (22.22 mm)

 

 

Shaft Rotation

Bi-directional

Bearings

Ball bearings

Oil Capacity

1.1 US quarts (1.05 liters)

Weight

37 lbs (16.8 kg)

Calculating Required

Horsepower (kW)*

6 x rpm

+

 

gpm x psi

 

=

electric motor HP*

 

 

 

 

 

 

 

63,000

 

1,460 – (

psi – 500

)

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

6 x rpm

+

 

gpm x bar

=

electric motor kW*

 

 

 

 

 

 

 

84,428

 

 

511 – (

bar – 35

)

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

*rpm equals pump shaft rpm. HP/kW is required application power. Use caution when sizing motors with variable speed drives.

2

D04-991-2400 5/1/04

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Contents Models D-04, G-04 04 Contents 04 SpecificationsDry Lift PerformanceNet Positive Suction Head NPSHr 04 Dimensions 04 Models with Metallic Pumping HeadLocation 04 InstallationImportant Precautions MountingInlet Calculations Inlet Piping Suction FeedInlet Piping Pressure Feed Net Positive Suction Head Discharge PipingFriction Losses Hose and RoutingInitial Start-Up Procedure Before Initial Start-UpDaily 04 MaintenanceShutdown Procedure During Freezing Temperatures PeriodicallyRef. No 04 Service Fluid EndBolt Torque Specifications Inspect Valves Tools and SuppliesRemove Manifold 3 and Valve Plate Prime the Hydraulic Cells Inspect and Replace DiaphragmsFlush Contaminant from Hydraulic End Only if a diaphragm has rupturedReinstall Valve Plate 12 and Manifold 04 Service Hydraulic End Reassemble Pistons Remove Pump HousingDisassemble Pistons Remove and Replace PistonsReplace Shaft Seal Reassemble Housing and Back CoverReinstall Diaphragms Reassemble Pump04 Troubleshooting Premature Failure of Valve Spring or Retainer Valve WearLoss of Oil Limited Warranty Wanner ENGINEERING, INC