Sterling STT 1600 operating instructions Dehumidified Air Dryer Assembly, Storage

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Dehumidified Air Dryer

7.2. Assembly

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Please ensure adequate carrying capacity of the lifting equipment.

Check the carrying capacity of the point of installation, particularly if installed on a platform.

The place selected for installation should be as free of vibrations as possible.

The main switch must be freely accessible.

Ground the equipment against electrostatic charging.

A special foundation is not required for installation.

The dryer must be installed on a level surface, and may not be exposed to excessive humidity. Maximum permissible ambient temperature of the control system is 45 °C (113°F).

To facilitate servicing, install the dryer such that it is accessible from 3 sides. Make sure that the air filters can be changed without problems. The rear of the dryer can be placed against a wall.

To conserve energy, keep the distances between dryer, hopper and processing machine as short as possible.

The location of the control unit should be chosen so that a clear view of the separators is guaran- teed from the control unit. Thus any malfunctions which arise can be corrected more easily.

Fasten the transport cables to the eyelets of the control cabinets. During transport do not contact or push against other components with the control panels.

7.3. Storage

The control system may only be stored at temperatures from -25 to +55°C (-13 to +131 °F).

Between delivery and machine commissioning the equipment should be stored in a dry, dust-free and vibration-free room.

SM2-630

Transport, Assembly and Storage 7-4

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Contents Sterling Material Processing STT Sterling Material Processing Edition 11/02 Order confirmation numberSTT Table of Contents Transport, Assembly and Storage Spare parts list General Information Dehumidified Air DryerGeneral Information Dehumidified Air Dryer Dehumidified Air Dryer Explanations and information Legal basisFields of applications Safety instructions Safety instructionsDehumidified Air Dryer For your safety AssemblyGeneral Operation Maintenance Dehumidified Air Dryer For the safety of the devices Dehumidified Air Dryer Start-up Start-upSTT Control system Key assignmentSTT Flow chart Indicator lamp messagesSTT Switching on the dryer Operation statusesPasswords STT Viewing the software-versionLogin LogoutEdit Turning the devices on/off Timer on/offSTT Basic parameters Dryer on/offSTT Used air Act STT Entering dryer valuesRegeneration Heater Act Dew point maxReturn air cooler Target Return air cooler ActSTT Entering hopper values Hopper entry X TargetHopper entry X Act Granules Target % = C F Granules Act. C FValve block moved in/moved out/error STT Observing processing statusSTT Setting date and time DateTime STT Viewing/changing language and contrast ContrastLanguage Run on time drying blower -- 300 sec STT Changing parametersSelect Parameters ParametersSTT Setting the timer XX on 0000 OFF 0000 XX = day Mo-SuExample STT Starting continuous operation Select Main menuSystem runtime STT Viewing system runtimeSelect System runtime #.## hSTT Switching the dryer off Error and error correction Error and error correctionLED Alarm View Waiting messages NumberTotal messages DeleteOverflow Overflow warning On/OffSafety Switch Regeneration Blower Has Been Actuated Main Switch is OffSafety Temperature Limiter has been Activated Safety Switch Drying Blower Has Been ActuatedInsufficient Temperature Regeneration Heater Temperature Measurement Regeneration Heater DefectiveExcess Temperature Regeneration Heater Safety Switch Regeneration Heater Has Been ActuatedInsufficient Temperature Drying Heater Temperature Measurement Drying Heater DefectiveExcess Temperature Drying Heater Safety Switch Drying HeaterTemperature Measurement Granules Defective Hopper Excess Temperature Granules HopperValve Error Hopper Maintenance MaintenanceSTT STT Maintenance intervals STT Cleaning/renewing the air filters Return air filter/Regeneration air filter Filter of the electrical cabinet STT Tensioning the V-belts Regeneration Blower Drying Blower Servicing the accessories Disposing of the drying agentHigh-pressure blowers with frequency converter operation STT Changing the battery of the control system STT STT Resetting the control values Functional description Functional descriptionDew point dependent regeneration switch optional STT DryerSTT Drying hopper optional STT Return air cooler optional STT Hopper heaters optional Automatic motor flaps optionalConnection to a pneumatic conveying system optional Transport, Assembly and Storage Transport, Assembly and StorageDehumidified Air Dryer Transport and Packing With a fork lift truckWith a workshop crane Dehumidified Air Dryer Assembly StorageAssembly instructions Assembly instructionsAssembly instructions STT Filling up the drying cells Füllstand Trocknungsmittel Filling level drying agentSTT Connection of the air coolers optional STT Electrical connection Basic Equipment Technical DataTechnical Data Optional EquipmentDimension sheet Spare parts list Spare parts list99716 Ball bearing 05190 Valve stem 86363 Spindle motor 24 100 STT Hopper heaters Switching Cabinet and Operating UnitControl Flaps optionalElectrical manual Electrical manualAccessories AccessoriesAccessories Entering values on the OP 7 Entering Values Entering Numerical Values Entering Alphanumeric Values Step Procedure Entering Symbolic Values Accessories Flap control with Fuzzy-Logic Flap control with Fuzzy-Logic Control unit flap
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STT 1600 specifications

The Sterling STT 1600 is a robust and versatile machine known for its efficiency and performance in various applications, particularly in the field of material handling and transportation. Designed with cutting-edge technology and a focus on user ergonomics, the STT 1600 stands out in its category for its impressive features and specifications.

One of the key characteristics of the STT 1600 is its powerful engine, which provides tremendous torque and horsepower, allowing it to handle heavy loads with ease. This model is equipped with a fuel-efficient diesel engine that meets the latest emissions standards, ensuring both performance and environmental compliance. The engine’s advanced fuel management system optimizes consumption, making it an economical choice for businesses that rely on durability and cost-effectiveness.

The STT 1600 features a heavy-duty chassis that enhances stability and strength during operation. This construction ensures that the machine can withstand rigorous use in tough environments, whether for construction, warehousing, or logistics. Additionally, the equipment boasts a maximum lifting capacity that accommodates a wide variety of materials, ranging from pallets to larger equipment, making it highly versatile for different industries.

Technologically, the Sterling STT 1600 is equipped with state-of-the-art hydraulics that provide smooth and precise movement of the lifting mechanism. This includes a hydraulic lift that allows for optimal height adjustments with minimal effort from the operator. The system is designed for quick response times, which is crucial for enhancing operational efficiency in fast-paced environments.

The ergonomic design of the cab focuses on the operator's comfort and usability. It features adjustable seating, intuitive controls, and enhanced visibility, reducing fatigue and improving safety during extended shifts. Furthermore, the machine includes an advanced safety system with sensors and emergency stop mechanisms to protect both operators and on-site personnel.

Maintenance is simplified with the STT 1600, as easy access points allow for quick inspections and repairs, minimizing downtime. The overall build quality and design reflect a commitment to longevity, making the Sterling STT 1600 a trusted choice for businesses looking to invest in reliable and high-performing machinery. In summary, the Sterling STT 1600 represents a perfect blend of power, efficiency, and technological advancements, making it an ideal solution for material handling challenges.