Sterling STT40, STT70 manual Maintenance schedule, System model # Serial # Every week

Page 25

STT40 / STT70

5.1. Maintenance schedule

The checklist below contains a list of items which should be inspected and/or replaced to keep your Dehumidifying Dryer operating at peak efficiency. Perform each inspection at the regular intervals listed below.

System model #

 

 

 

 

 

 

 

 

 

 

 

 

Serial #

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every week

 

Date/

Date/

 

Date/

 

Date/

 

Date/

 

 

Date/

Date/

Date/

Date/

 

Date/

 

Date/

 

Date/

Date/

 

By

By

 

By

 

 

By

 

 

By

 

 

By

By

 

By

 

By

 

By

 

By

 

By

By

Inspect all filters for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wear, replace/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clean if dirty or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

worn.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check to make

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sure that all hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

conections are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

air tight.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every

 

Jan

Feb

 

Mar

 

Apr

 

May

Jun

 

Jul

 

Aug

 

Sep

 

Oct

 

Nov

 

Dec

month

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lock out electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power and inspect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrical wiring for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

integrity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check main power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch and ensure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

that signal lamps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

are functioning

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

properly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check dew point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tracking with an

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

external dew point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

monitor and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pyrometer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visually inspect the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

shifting of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

airflow valve during

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

one cycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every year

 

 

Next scheduled

 

Actual inspection

 

Next scheduled

 

Actual inspection

 

 

inspection

 

 

 

 

 

 

Date/By

 

 

 

 

 

inspection

 

 

Date/By

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect desiccant. Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

if brown or broken.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every two years

 

Scheduled

 

 

 

 

Actual replacement

 

 

 

Scheduled

 

Actual replacement

 

replacement date

 

 

Date/Work done by

 

replacement date

 

Date/Work done by

 

 

 

 

 

 

 

Replace desiccant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Whenever the material is changed: The drying hopper and suction box must be cleaned.

The service intervals provided above are based on a 3-shift operation.

-Photocopy this page for your maintenance records –

Maintenance 5-3

Image 25
Contents STT70 Operation Instructions Dehumidified air dryer STT40STT40 / STT70 STT40 / STT70 Table of contents 10-5 General Information STT40 / STT70 Legal basis Explanations and informationField of application Safety instructions General Operation AssemblyMaintenance For the safety of the device Start up Initial Operation Switching on the DryerPower signal lamp turns off For operation with the optional timer clock Switching the Dryer onContinuous Operation Setting the Drying Temperature Autotuning the temperature controller Switching the Dryer off Error and error correction Regeneration heater Following errors can cause an alarm BlowerHopper heater Maintenance STT40 / STT70 System model # Serial # Every week Maintenance scheduleRecommendations for Cleaning and Replacing Filters Preventative MaintenanceServicing Process Air Filters STT40 / STT70 Cleaning or Replacing the Return Air FilterServicing the Dew Point Monitor Symptoms of Worn Desiccant Corrective MaintenanceRemove Hose Clamps Replacing Worn DesiccantRequired Desiccant Amounts Disposing of Drying AgentsReplacing the Process Heater Remove Clamp Process Heater ProceduresCooling Coil Location Replacing/Cleaning the Cooling CoilsHeating Coil Replacing the regeneration heating coilCleaning the Drying Hopper STT 60 STTFunctional description General Information ➅ ➄ Read the timer clock operating manual Drying Hopper Drying Hopper OptionalHopper Heater Temperature controllerContact information Default Settings for Jumo TEMP. ControllerReturn Air Cooler Optional Connection to a Pneumatic Conveying System OptionalTransporting, Assembly and Storage Transporting and Packing Storage AssemblyAssembly instructions Grounding the equipment Grounding the equipment against electrostatic chargingElectrical Connection STT70 Connection of Return Air Cooler OptionalIntroduction TroubleshootingSTT40 / STT70 Check resin manufacturer’s data Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer STT40 Technical dataSTT70 Return Air Cooler optionalDimension Sheet Spare parts list Pos ID-number Description STT40STT70 Operating unit Pos ID-number Description Control unit STT70 Control unit STT40Electrical manual Accessories Code Basic temperature controller settings STT40Parameter Parameter set Basic temperature controller settings STT70 For STT 40 Dryer Quick Start GuidesOn with timer On without timerPosition O Arrow down Process Display LED Status LED Ramp/Program Set PointArrow up Page Proper Shut-down Guide for STT 40 Dryer Quick Start Guide for STT 70 Dryer Main power High Temp SafetyHeater Connection Thermocouple Exit Page Proper Shut-down Guide for STT 40 Dryer Parts Department

STT40, STT70 specifications

The Sterling STT40 and STT70 are one of the most noteworthy entries in the landscape of compact, high-performance generators, designed to serve a variety of applications in both residential and commercial settings. Built with cutting-edge technology, these models exhibit durability and reliability, ensuring that power needs are met efficiently.

The Sterling STT40 is a robust 40 kW generator that is ideal for small businesses, remote sites, and residential backup power. It features a high-quality diesel engine, providing fuel efficiency along with impressive power output. The generator incorporates a fully automatic transfer switch (ATS), which ensures seamless power transition during outages. With an IP54 rating, it offers excellent protection against dust and water, making it suitable for outdoor use in diverse environments.

In contrast, the Sterling STT70 boasts a greater power output of 70 kW, making it suited for larger commercial applications or industrial uses. Similar to the STT40, the STT70 is equipped with a top-tier diesel engine that delivers optimal performance and longevity. Its heavy-duty construction allows it to operate efficiently under strenuous conditions. The STT70 also features advanced cooling systems and a sound-attenuated enclosure, which minimizes operational noise, making it a perfect choice for noise-sensitive situations.

Both models utilize innovative technologies to enhance user experience and operational efficiency. An intuitive digital control panel simplifies monitoring and management, providing real-time data on voltage, current, and frequency. This allows users to make informed decisions about power usage and maintenance needs. Additionally, remote monitoring capabilities enable owners to oversee generator performance from virtually anywhere, maximizing uptime.

Safety is another key aspect of both generator models. They are equipped with automatic shutdown features that activate in the event of low oil pressure or overheating, minimizing the risk of damage and ensuring safety during operation.

In summary, the Sterling STT40 and STT70 generators stand out in the market due to their reliability, advanced technology, and robust safety features. They are perfect for anyone seeking dependable power solutions, whether for residential, business, or industrial needs. With their combination of power efficiency and durability, they remain top contenders in the generator space.