Sterling BP1620, BP1628, BP1640 installation manual 41 BP1600

Page 41

Problem

Possible Cause

Solution

 

Fan wheel is loose on

Tighten set screws as

 

shaft.

required.

 

Transition or cyclonic air

 

Granulate builds up in

separator tubing is

Clean as required.

clogged.

 

the transition or tubing

 

 

 

 

Check for loose fan

 

 

 

Fan is not evacuating

wheel on shaft, worn fan

 

properly.

wheel, or loose drive

 

 

belts.

 

 

 

 

Material being placed

 

 

into the machine for

 

 

processing is too large

Reduce the initial size of

 

for the hopper, cutting

the feedstock.

 

chamber, or rotor

 

Feedstock hangs up in

diameter.

 

the hopper or cutting

 

 

Knives are dull.

Sharpen or replace

chamber

knives and re-install.

 

 

 

 

 

 

 

Regulate the infeed of

 

Overloading of the

scrap to uniformly feed

 

machine.

the machine over an

 

 

extended time period.

 

 

 

 

Feedstock may be hung

Shut the machine down

 

up inside hopper.

and check.

 

 

 

 

Screens are plugged.

Clean the screens.

 

 

 

 

Fan is too small.

Replace with larger unit

 

or fan wheel.

No granulate

 

 

 

Fan line may be clogged.

Clean as required.

 

 

 

 

 

Fan wheel is damaged or

Replace or repair as

 

worn.

required.

 

 

 

 

Fan tubing is not

Connect as required.

 

connected properly.

 

 

 

 

 

 

Knife gap is too large.

Adjust knives to proper

 

gap specifications.

 

 

 

 

 

 

Knives are dull.

Sharpen or replace

Stringy granulate

knives and reinstall.

 

 

 

 

 

 

Reduce the amount of

 

Overloading of feedstock.

feedstock put into the

 

 

machine per unit of time.

 

 

 

BP1620, BP1628 & BP1640 Granulators

Page 41 BP1600

Page 40 Page 42
Image 41
Page 40 Page 42
Contents Model BP1620, BP1628, & BP1640 BP1620, BP1628 & BP1640 Granulators Safety Considerations Result in Injury to Personnel or Damage to Equipment Safety is no Accident Table of Contents Startup Checklist 33-34 Charts and FiguresIntroduction General InformationGeneral Description Granulator Specifications Event of Shipping Damages Shipping InformationUnpacking and Inspection Returns If the Shipment is Not CompleteIf the Shipment is Not Correct BP1600 Series Granulator UncratingScope InstallationGeneral Set-upFastener turn counter-clockwise to loosen Electrical Service Connections AC Motor High Amperage ReadingsClosing Cutting Chamber Accessing Cutting ChamberOpening Cutting Chamber Opening Screen Chamber Accessing Screen ChamberClosing Screen Chamber Electrical Test Sequence of OperationAlternate Procedure for testing interlock switch operation Fan Evacuation Startup ChecklistGranulator Startup Checklist 25 BP1600 Operation Instructions OperationTemporary Machine Stops Final Machine StopsEmergency Stops Lubrication Specifications Routine MaintenanceScrew Jack Lubrication Instructions Motor & Belts Servicing30 BP1600 Belt Span and Deflection Belt Deflection Force Knife Removal & AdjustmentRotor Knife Removal Rotor Knife Sharpening Bed Knife Sharpening Rotor Knife InstallationBed Knife Installation & Setting Bed knife adjusting screws in metric Recommended Torque For Knife Bolts Preventative Maintenance ServiceProblem Possible Cause Solution Troubleshooting40 BP1600 41 BP1600 Recommended Spare Parts Spare PartsAppendix General Drawings Additional Parts44 BP1600 45 BP1600 46 BP1600 Service Notes 48 BP1600

BP1620, BP1640, BP1628 specifications

The Sterling BP1620, BP1640, and BP1628 are a trio of innovative pressure washing machines designed to meet the diverse needs of both commercial and residential users. Each model features a robust construction accompanied by advanced technologies, making them highly efficient for various cleaning tasks.

The Sterling BP1620 is powered by a durable electric motor that delivers a pressure output of up to 1600 PSI. This model is particularly well-suited for light to medium cleaning tasks such as patio cleaning, car washing, and outdoor furniture maintenance. One of its standout features is the adjustable nozzle, which allows users to switch between different spray patterns easily. Additionally, the BP1620 is equipped with a lightweight frame and ergonomic design, promoting ease of use and maneuverability.

On the other hand, the Sterling BP1640 is designed for professionals and those needing more power for heavy-duty cleaning tasks. It boasts an impressive 2400 PSI output, making it ideal for cleaning larger surfaces, driveways, and decks. A unique characteristic of the BP1640 is its integrated detergent tank, which enhances cleaning efficiency by allowing users to apply soap effortlessly during washing. The quick connect fittings make attachments simple, while the high-pressure hose is reinforced for added durability.

The Sterling BP1628 sits comfortably between the BP1620 and BP1640, offering a versatile solution for a range of applications. With a maximum pressure of 2200 PSI, it is well-equipped for medium to heavy-duty tasks. The inclusion of multiple nozzle tips provides versatility, enabling users to tackle diverse surfaces like brick, concrete, and wood. Its compact design ensures easy storage, while the adjustable pressure settings allow for customized cleaning based on the task at hand.

All three models incorporate an advanced cooling system that prevents overheating during prolonged use, thereby extending their lifespan. The innovative thermal protection feature ensures safe operation by automatically shutting off the unit in case of overheating, while additionally, the machines are designed with user safety in mind, featuring non-slip grips and sturdy bases.

In summary, the Sterling BP1620, BP1640, and BP1628 are exemplary power washing machines that combine ease of use, durability, and efficient cleaning capabilities. With various pressure outputs and features tailored to different user needs, they are poised to handle any cleaning challenge, whether for home maintenance or professional use.
Top Page Image Contents