Sterling BP1628, BP1640, BP1620 installation manual General Information, Introduction

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General Information

 

 

1-1 Introduction

This manual is intended to be used as a guide and reference for personnel who will be installing, operating, and maintaining the Sterling BP1600 Series Granulator. The purpose is to aid these individuals in applying efficient, proven techniques, which will enhance productivity.

This Introduction includes a brief functional description, a physical description, and machine specifications for these granulators. Additional sections within the manual provide instructions for installation, pre-operation, preventative maintenance, and corrective maintenance.

Section 2, Shipping Information, includes all required data for receiving, unpacking & inspecting the granulator. Section 3, Installation, provides information on the proper setup of the granulator. Also included are illustrations, which will aid in utilizing techniques to accomplish these tasks efficiently. We can provide the assistance of a factory trained technician, for a nominal charge, who will help in training your operator(s).

Pre-operation Instructions include procedures, checks, and adjustments, which should be followed before commencing with operation of the granulator. These instructions are intended to supplement standard shop procedures performed at shift, daily, and weekly intervals.

The Troubleshooting Section is intended to serve both as a guide for identification and location of most common problems and as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service.

The Spare Parts Section contains a partial list of recommended parts, which may require replacement. Refer to the Spare Parts Manual for a comprehensive listing of components, which can be purchased.

BP1620, BP1628 & BP1640 Granulators

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Contents Model BP1620, BP1628, & BP1640 BP1620, BP1628 & BP1640 Granulators Safety Considerations Result in Injury to Personnel or Damage to Equipment Safety is no Accident Table of Contents Startup Checklist 33-34 Charts and FiguresIntroduction General InformationGeneral Description Granulator Specifications Shipping Information Unpacking and InspectionEvent of Shipping Damages If the Shipment is Not Complete If the Shipment is Not CorrectReturns BP1600 Series Granulator UncratingScope InstallationGeneral Set-upFastener turn counter-clockwise to loosen Electrical Service Connections AC Motor High Amperage ReadingsAccessing Cutting Chamber Opening Cutting ChamberClosing Cutting Chamber Opening Screen Chamber Accessing Screen ChamberClosing Screen Chamber Electrical Test Sequence of OperationAlternate Procedure for testing interlock switch operation Startup Checklist Granulator Startup ChecklistFan Evacuation 25 BP1600 Operation Instructions OperationTemporary Machine Stops Final Machine StopsEmergency Stops Lubrication Specifications Routine MaintenanceScrew Jack Lubrication Instructions Motor & Belts Servicing30 BP1600 Belt Span and Deflection Belt Deflection Force Knife Removal & AdjustmentRotor Knife Removal Rotor Knife Sharpening Bed Knife Sharpening Rotor Knife InstallationBed Knife Installation & Setting Bed knife adjusting screws in metric Recommended Torque For Knife Bolts Preventative Maintenance ServiceProblem Possible Cause Solution Troubleshooting40 BP1600 41 BP1600 Recommended Spare Parts Spare PartsAppendix General Drawings Additional Parts44 BP1600 45 BP1600 46 BP1600 Service Notes 48 BP1600

BP1620, BP1640, BP1628 specifications

The Sterling BP1620, BP1640, and BP1628 are a trio of innovative pressure washing machines designed to meet the diverse needs of both commercial and residential users. Each model features a robust construction accompanied by advanced technologies, making them highly efficient for various cleaning tasks.

The Sterling BP1620 is powered by a durable electric motor that delivers a pressure output of up to 1600 PSI. This model is particularly well-suited for light to medium cleaning tasks such as patio cleaning, car washing, and outdoor furniture maintenance. One of its standout features is the adjustable nozzle, which allows users to switch between different spray patterns easily. Additionally, the BP1620 is equipped with a lightweight frame and ergonomic design, promoting ease of use and maneuverability.

On the other hand, the Sterling BP1640 is designed for professionals and those needing more power for heavy-duty cleaning tasks. It boasts an impressive 2400 PSI output, making it ideal for cleaning larger surfaces, driveways, and decks. A unique characteristic of the BP1640 is its integrated detergent tank, which enhances cleaning efficiency by allowing users to apply soap effortlessly during washing. The quick connect fittings make attachments simple, while the high-pressure hose is reinforced for added durability.

The Sterling BP1628 sits comfortably between the BP1620 and BP1640, offering a versatile solution for a range of applications. With a maximum pressure of 2200 PSI, it is well-equipped for medium to heavy-duty tasks. The inclusion of multiple nozzle tips provides versatility, enabling users to tackle diverse surfaces like brick, concrete, and wood. Its compact design ensures easy storage, while the adjustable pressure settings allow for customized cleaning based on the task at hand.

All three models incorporate an advanced cooling system that prevents overheating during prolonged use, thereby extending their lifespan. The innovative thermal protection feature ensures safe operation by automatically shutting off the unit in case of overheating, while additionally, the machines are designed with user safety in mind, featuring non-slip grips and sturdy bases.

In summary, the Sterling BP1620, BP1640, and BP1628 are exemplary power washing machines that combine ease of use, durability, and efficient cleaning capabilities. With various pressure outputs and features tailored to different user needs, they are poised to handle any cleaning challenge, whether for home maintenance or professional use.
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