United States Stove 1602G, 1802G Testing and Operating Procedures General Furnace Operation

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TESTING AND OPERATING PROCEDURES

GENERAL FURNACE OPERATION

6. The forced air draft cycles on demand from the wall

 

 

After installation of the furnace is complete, it is ready for

 

 

thermostat. Setting the U.S. Stove thermostat four degrees

 

higher than your existing thermostat is recommended. In

operation. The Honeywell Limit Control, in conjunction

 

 

operation, the power draft blower will run until the U.S.

with a wall thermostat, operates the distribution blowers

 

 

Stove thermostat temperature setting is reached. The

and the draft blower on the front of the furnace. The limit

 

 

draft regulator on the forced air draft is preset at the

control can be adjusted to your desired blower On/Off

 

 

factory and should require no adjustment.

times. The factory settings are 100/150/200.

 

 

 

The wall thermostat setting operates the ON time of the

 

CAUTION: To avoid excessive temperatures, do not

draft blower. If the temperature is below the setting on

 

operate with fuel door or ash pan open.

the wall thermostat, the draft blower will come on. (Rec-

 

 

ommended setting at 5 to 10 degrees higher than other

 

 

heating thermostats.)

 

 

The first two set points on the limit control operates the

 

 

distribution blower(s). When the furnace plenum reaches

 

STARTING A COAL FIRE

the second set point on the limit control, the distribution

 

If you burn coal, a forced air draft is required

blower(s) will come on. If the temperature falls to the first

 

Shut off FAD when fuel door is open

set point, the distribution blower(s) will shut-off. The rocker

Open smoke pipe damper all the way. Open all draft

switch on the top of the junction box gives you the op-

 

controls on your 1602/1802. Pull the slide baffle forward.

tion to run one blower or two. If the switch is ON, both

 

Place about 10-15 lb. of coal in on the shaker grates. It

blowers will come on when the plenum reaches the set

 

should come up to about half of the first firebrick level.

temperature.

 

Place crumpled paper over the coal and crisscross a

When the furnace reaches the third set point on the limit

 

couple handfuls of dry kindling wood 3/4” in thickness

control, the draft blower will shut-off. The draft blower will

 

 

on top of paper.

come back on if the temperature falls below the setting

 

Ignite the paper and close loading door. Wait about 30

on the wall thermostat.

 

minutes until coal fire is established before adding more

 

 

 

TESTING

 

 

coal. NOTE: NEVER load coal over the level of firebrick.

1. Check the draft blower by turning the room thermostat

Close by-pass damper and set all draft controls to your

 

own needs. It may take 3 to 4 coal fires to determine

up high enough so that the draft blower turns on. Then

 

 

how your local coal and the Clayton Furnace reacts

lower the thermostat setting until you hear it shut off.

 

 

together. Adjusts drafts accordingly.

2. Use a sheet of newspaper to test your draft by placing

Loading with a good bed of coals in the morning - Open

it inside the furnace and lighting it.

 

by-pass damper.

With completion of the tests above, you are ready to light

 

1. In normal shaking, only rock the grates a small amount

the furnace. Follow the operating steps.

 

to sift ash through. Do not agitate the fire bed too

 

 

 

often. This practice will waste coal. If glowing coal is

STARTING A WOOD FIRE

 

 

visible in the ash pan, you have shaken to much.

Using Forced Air Draft

 

 

2. Remove all ashes every day from ash pit.

 

 

 

CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in the furnace. Keep all such liquids well away from the furnace while it is in use.

1.Open spin draft cap on ash door.

2.Pull the slide baffle rod to the front position.

3.Open the fuel load door and light fire using kindling and several sheets of newspaper, then close the furnace door. The furnace door should remain closed for 5 to 10 minutes in order to establish the fire. If the fire has established, you are ready to load the furnace.

CAUTION: To prevent flame and smoke spillage, the slide baffle must be pulled out and the fuel door must be cracked for ten seconds before being fully opened.

Do not over fire your furnace! After you have become familiar with its operating, you should know how much wood to use.

4.Load the furnace, close the load door and push the slide Baffle rod to rear.

5.Close the spin draft cap on ash door, leaving it cracked about the diameter of a dime.

CAUTION: Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all coals have thoroughly cooled.

3.With your poker, push hot burning embers to the rear of the unit and add green coal in front. NEVER load over height of firebrick. This can result in damage to your furnace and home.

4.Close by-pass damper.

Too much draft air will cause clinkering of coal and will waste heat up the chimney. Shut draft down to as low a point as you can and still heat your home.

1.NOTE: Never stand in front of loading door when opening it. Stand to the side.

2.NEVER completely cover the live fire with fresh coal. Always leave a generous area of glowing coal at the top of the fire and at the rear.

3.Always keep the ash pit clean.

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Contents Ussc Disclaimer Notice IntroductionClearances Locating Your FurnaceSmoke Pipe Installation Chimney RequirementsCreosote Formation and Need For Removal Connecting HOT AIR Duct To Furnace Important Information for ALL Connector PipesInstallation Examples Dampers on Stove PipesCombustion AIR Return AIR is Very ImportantShaker Grate Handle Furnace Assembly InstructionsDoor Handles ASH Door Spin DraftWiring Diagram Spring HandlesDistribution Blower & ACC Forced Draft Blower Testing Testing and Operating Procedures General Furnace OperationStarting a Coal Fire Starting a Wood FireOperating Notes Solution Trouble Shooting and Problem SolvingParts Diagram Key Description Qty Parts Diagram and ListUFB908 Cold AIR Return / Filter BOX Optional KIT Parts Diagrams and ListsDR6 6 Draft Regulator KIT Optional KIT Domestic HOT Water Coil KIT OptionalGuide to Burning Coal in Your Furnace Bulletin RC454Banking the Fire Ussc Ussc HOW to Order Repair Parts

1602G, 1802G specifications

The United States Stove Company proudly presents the 1802G and 1602G models, two exceptional additions to their line of pellet stoves, designed to meet the heating needs of modern homes while providing an array of features that enhance comfort and convenience.

The United States Stove 1802G is a powerful pellet stove with a heating capacity of up to 1,800 square feet, making it suitable for larger spaces. With a sleek design and a decorative cast iron door, this unit not only provides warmth but also adds an aesthetic appeal to your living environment. The 1802G is equipped with a large hopper capacity, allowing for extended burn times and minimizing the need for frequent refueling. One key feature is its state-of-the-art auto igniter, which ensures a reliable and hassle-free start-up.

The 1602G model, on the other hand, is designed for smaller spaces, heating up to 1,200 square feet efficiently. This model shares many features with the 1802G but is compact enough to fit snugly into tight spaces without sacrificing performance. The double-walled construction of both units promotes safety and efficiency, contributing to low emissions and optimal heat preservation.

Both models come equipped with advanced technology, including a programmable thermostat that allows users to set the stove to operate according to their preferred schedules, optimizing energy usage while maintaining comfort. The EPA-certified design ensures that both stoves meet stringent environmental standards, making them an eco-friendly choice for homeowners.

Additionally, these stoves feature a built-in fan that circulates warm air throughout the space, enhancing the overall heating efficiency. The user-friendly control panel gives consumers easy access to adjust settings, monitor fuel levels, and manage the burn rate, providing both versatility and control.

Durability is a hallmark of the United States Stove Company, and the 1802G and 1602G models are no exception. Constructed from high-quality materials, these pellet stoves are built to withstand the rigors of daily use while ensuring longevity.

In conclusion, the United States Stove 1802G and 1602G models represent the perfect blend of functionality, efficiency, and style. With advanced features, eco-friendly technology, and robust construction, they are ideal choices for homeowners seeking reliable and effective heating solutions. Whether you require a powerful unit for a spacious area or a compact model for a cozy room, these stoves deliver exceptional performance and comfort.
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