Raypak HD101, HD401 manual Combustion and Ventilation Air, Conventional Combustion Air Supply

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These clearances are required when the outdoor vent cap is used. If installing the heater outdoors with a vent stack, the indoor clearances may be utilized.

The combustion air intake hood MUST be used for outdoor installations. The hood is shipped loose and installed on the side of the heater over the filter box at the job site.

Combustion and Ventilation Air

Combustion Air Filter

This heater is supplied with an integral combustion air filter. This filter will reduce the amount of particulates passed through the combustion system and heat exchanger but will not protect against chemical inside air contamination (See Appendix). The filter must be checked periodically to verify that adequate combus- tion air is being supplied to the heater. See the Maintenance section of this manual for information on checking the filter and establishing service intervals.

Indoor Units

The heater must be supplied with sufficient quantities of non-contaminated air to support proper combustion and equipment ventilation. Combustion air can be sup- plied via conventional means where combustion air is drawn from the area immediately surrounding the heater, or via direct vent, where combustion air is drawn directly from outside. All installations must com- ply with the requirements of the NFGC (U.S.) and B149 (Canada), and all local codes.

CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty. (See the Appendix.)

Direct Combustion Air

If outside air is drawn through the intake pipe directly to the unit for combustion:

1.Install combustion air direct vent in accordance with the venting section of this manual.

2.Provide adequate ventilation of the space occu- pied by the heater(s) by an opening(s) for ventilation air at the highest practical point com- municating with the outdoors. The total cross-sectional area shall be at least 1 in.2 of free

area per 20,000 BTUH (111 mm2 per kW) of total input rating of all equipment in the room when the opening is communicating directly with the out- doors or through vertical duct(s). The total cross-sectional area shall be at least 1 in.2 of free area per 10,000 BTUH (222 mm2 per kW) of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct(s).

3.In cold climates, and to mitigate potential freeze- up, Raypak highly recommends the installation of a motorized sealed damper to prevent the circula- tion of cold air through the heater during non-operating hours.

Conventional Combustion Air Supply

U.S. Installations

All Air from Inside the Building

The confined space shall be provided with TWO per- manent openings communicating directly with an additional room(s) of sufficient volume so that the com- bined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination. Each open- ing shall have a minimum free area of 1 in.2 per 1,000 BTUH (22 cm² per kW) of the total input rating of all gas utilization equipment in the confined space, but not less than 100 in.² (645 cm²). One opening shall commence within 6-3/4 in. of the top, and one opening shall commence within 6-3/4 in. of the bottom, of the enclosure. The minimum dimension of air openings shall be not less than 3 in. (8 cm) in any direction.

All Air from Outdoors

The confined space shall communicate with the out- doors in accordance with methods 1 or 2 below. The minimum dimension of air openings shall not be less than 3 in. (8 cm) in any direction. Where ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect.

1.Two permanent openings, one commencing within 12 in. (30 cm) of the top, and one commenc- ing within 12 in. (30 cm) of the bottom, of the enclosure shall be provided. The openings shall communicate directly, or by ducts, with the out- doors or spaces (crawl or attic) that freely communicate with the outdoors.

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Contents Installation & Operating Instructions Page Contents Are important but not related to personal injury hazards Ratings and Certifications Installations at ElevationProduct Receipt Component Locations Angle View Component LocationsModel Quantity of Burners Vent Size Flue General InformationWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Equipment Base InstallationInstallation Codes Indoor/Closet InstallationsHeater Side Minimum Installed Outdoor InstallationsConventional Combustion Air Supply Combustion and Ventilation AirGeneral Installations in CanadaWater Piping Relief Valve Piping Reversing Water ConnectionsHydronic Heating Dual Boiler-Primary/Secondary Piping Three-Way Valves Domestic Hot Water PipingPiping-Heating Boilers Air-Separation/Expansion TankGas Supply Connection Gas SupplyTable G Maximum Equivalent Pipe Length Gas Supply PressureGas Pressure Regulator Making the Electrical Connections Electrical Power ConnectionsCheck the Power Source Surge ProtectionStage Tankstat Electrical Connections Domestic Hot WaterDefinition of Appliance Categories VentingVent Terminal Location Barometric DamperSupport of Vent Stack Table I Vent/Air Inlet Termination Clearances US Installations Model Appliance Barometric Damper feet Venting Installation TipsVenting Configurations Certified MinimumNatural Draft Vertical Vent Termination Natural Draft Vertical Venting System InstallationCategory Inches Length feet Model Appliance Certified Vent Size Max. VentingHorizontal Thru-wall Direct Vent Termination Feet Certified Max Combustion Air Inlet Max. Air ModelVenting Air Intake Category Inches LengthInches Feet Material Inches Min MaxVertical Direct Vent Termination Outdoor InstallationVertical Direct Vent System Installation Ignition Control Module High Limit Manual ResetHigh Limit Auto Reset Optional ControlsLow Water Cut Off Optional Flow SwitchHigh and Low Gas Pressure Switches Optional Wiring DIAGRAM-MODELS HD101-HD401 HD Troubleshooting Initial START-UP PRE-START-UPPage Start-Up Main Burner AdjustmentGas Valve Adjustment Gas Type Conversion on Valve Safety InspectionAir Filter Inspection/Removal Post START-UP CheckFollow-Up Remove the Screws and Panel Heat Exchanger RemovalYearly Beginning of each heating season MaintenanceSuggested Minimum Maintenance Schedule Monthly AppendixInside Combustion Air Contamination DailyPage Page Page
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HD101, HD401 specifications

Raypak is renowned for its commitment to high-quality heating solutions, with the HD101 and HD401 models standing out in their product range. These units are designed specifically for commercial applications, providing reliable and efficient hydronic heating systems. The HD series embodies innovation while addressing the unique demands of larger spaces.

One of the main features of the HD101 and HD401 is their stainless steel construction, which ensures increased durability and resistance to corrosion. This design choice enhances the longevity of the units, making them ideal for various installations in commercial or industrial settings.

Both models are equipped with a high-efficiency heat exchanger that maximizes heat transfer while minimizing energy consumption. This feature is particularly significant in today’s environmentally conscious market, as it contributes to lower operating costs and reduced carbon footprints. The heat exchangers are engineered for easy maintenance, offering simplicity when service is required.

In terms of technology, the HD101 and HD401 include advanced digital controls that allow for precise temperature regulation. This user-friendly interface enables operators to easily manage and monitor heating parameters, facilitating optimal performance and energy management.

The models also feature modulating burners that adjust their output according to the heating demand. This capacity for modulation results in smoother operation and an overall increase in efficiency, as the burners can maintain consistent temperatures without excessive energy use.

Another noteworthy characteristic is their compatibility with various control systems, including BMS (Building Management Systems). This adaptability allows for seamless integration into existing infrastructure, providing users with greater versatility and control over their heating environments.

Both the HD101 and HD401 come with advanced safety features, including flame rollback protection and pressure monitoring, ensuring safe operation even in demanding conditions. Additionally, their compact design allows for easy installation in limited spaces while still providing powerful heating capabilities.

Ultimately, the Raypak HD101 and HD401 are exceptional choices for those in need of high-efficiency commercial heating solutions. With their robust construction, advanced technology, and user-friendly features, these models promise to deliver reliable performance and energy savings for years to come. Whether for a large facility or a specific industrial application, they stand ready to meet the heating challenges of today’s commercial landscape.
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