Raypak HD101, HD401 manual Outdoor Installation, Vertical Direct Vent System Installation

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Vertical Direct Vent System Installation

These installations utilize the heater mounted blower to draw combustion air from outdoors and uses the natural buoyancy of the heated flue products to create a thermal driving head that expels the exhaust gases from the flue. The negative draft must be within the range of -0.01 to -0.08 in. WC as measured 12 in. from the appliance outlet to ensure proper operation. The vent material must be in accordance with the above instructions for vent materials. Vent material must be listed by a nationally recognized test agency.

The maximum and minimum venting length for Category I appliance shall be determined per the lat- est edition of the NFGC (U.S.) and B149 Installation Code (Canada).

The connection from the appliance exhaust vent to the stack must be as direct as possible and should be the same as or larger than the vent outlet. The vent must be installed to prevent accumulation of condensate and, where necessary, have means provided for drainage of condensate. The horizontal breaching of a vent must have an upward slope of not less than 1/4 inch per linear foot from the heater to the vent termi- nal. The horizontal portions of the vent shall also be supported for the design and weight of the material employed to maintain clearances and to prevent phys- ical damage or separation of joints.

Vertical Direct Vent Termination

The exhaust vent terminal should be vertical and should terminate outside the building at least two (2) feet above the highest point of the roof within 10 feet. The vent cap should have a minimum clearance of four (4) feet horizontally from and in no case above or below (unless a four (4) foot horizontal distance is maintained) electric meters, gas meters, regulators and relief equipment. The distance of the vent terminal from adjacent public walkways, adjacent buildings, open windows and building openings must be consis- tent with the NFGC, or in Canada, the B149 Installation Code. Gas vents supported only by flash- ing and extended above the roof more than five feet should be securely guyed or braced to withstand snow and wind loads.

The vertical direct vent cap is designed for roof top mounting only. The air inlet opening MUST be installed one (1) foot above the roof line or above normal snow levels that might obstruct combustion air flow. This dimension is critical to the correct operation of the heater and venting system and reduces the chance of

blockage from snow. The vent cap must have a mini- mum 3 foot clearance from the air inlet opening.

Outdoor Installation

Outdoor models are self-venting when installed with the factory-supplied vent assembly and air intake cover and require no additional vent piping. This spe- cial vent assembly is provided with the heater in accordance with CSA requirements. It must be installed directly on the heater. See the Venting sec- tion for correct clearances.

Care must be taken when locating the outdoor unit because the flue gases discharged from the vent assembly can condense as they leave the assembly. Improper location can result in damage to adjacent structures or building finish. For maximum efficiency and safety, the following precautions must be observed:

a)Outdoor models must be installed outdoors and must use the outdoor vent assembly and air intake cover supplied by the manufacturer.

b)Periodically check venting system. The heater’s venting areas must never be obstructed in any way and minimum clearances must be observed to prevent restriction of combustion and ventilation air. Keep area clear and free of combustible and flammable materials.

c)Do not locate adjacent to any window, door walk- way, or gravity air intake. The vent must be located a minimum of four (4) feet horizontally, or four (4) feet below, or one (1) foot above such areas.

d)Install above grade level and above normal snow levels.

e)Vent must be at least 3 feet above any forced air inlet located within 10 feet.

f)Adjacent brick or masonry surfaces must be pro- tected with a rust-resistant sheet metal plate.

g)Multiple Outdoor Vent installations require a four

(4) feet clearance between vent assemblies.

NOTE: Condensate can freeze on the vent assembly. Frozen condensate on the vent assembly can result in a blocked flue condition.

The vent assembly must be furnished by the heater manufacturer in accordance with its listing.

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Contents Installation & Operating Instructions Page Contents Are important but not related to personal injury hazards Product Receipt Installations at ElevationRatings and Certifications Component Locations Angle View Component LocationsModel Quantity of Burners Vent Size Flue General InformationTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes Indoor/Closet InstallationsHeater Side Minimum Installed Outdoor InstallationsConventional Combustion Air Supply Combustion and Ventilation AirWater Piping Installations in CanadaGeneral Relief Valve Piping Reversing Water ConnectionsHydronic Heating Dual Boiler-Primary/Secondary Piping Three-Way Valves Domestic Hot Water PipingPiping-Heating Boilers Air-Separation/Expansion TankGas Supply Connection Gas SupplyGas Pressure Regulator Gas Supply PressureTable G Maximum Equivalent Pipe Length Making the Electrical Connections Electrical Power ConnectionsCheck the Power Source Surge ProtectionStage Tankstat Electrical Connections Domestic Hot WaterDefinition of Appliance Categories VentingSupport of Vent Stack Barometric DamperVent Terminal Location Table I Vent/Air Inlet Termination Clearances US Installations Model Appliance Barometric Damper feet Venting Installation TipsVenting Configurations Certified MinimumNatural Draft Vertical Vent Termination Natural Draft Vertical Venting System InstallationCategory Inches Length feet Model Appliance Certified Vent Size Max. VentingHorizontal Thru-wall Direct Vent Termination Feet Certified Max Combustion Air Inlet Max. Air ModelVenting Air Intake Category Inches LengthInches Feet Material Inches Min MaxVertical Direct Vent System Installation Outdoor InstallationVertical Direct Vent Termination Ignition Control Module High Limit Manual ResetHigh Limit Auto Reset Optional ControlsHigh and Low Gas Pressure Switches Optional Flow SwitchLow Water Cut Off Optional Wiring DIAGRAM-MODELS HD101-HD401 HD Troubleshooting Initial START-UP PRE-START-UPPage Gas Valve Adjustment Main Burner AdjustmentStart-Up Gas Type Conversion on Valve Safety InspectionFollow-Up Post START-UP CheckAir Filter Inspection/Removal Remove the Screws and Panel Heat Exchanger RemovalSuggested Minimum Maintenance Schedule MaintenanceYearly Beginning of each heating season Monthly AppendixInside Combustion Air Contamination DailyPage Page Page
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HD101, HD401 specifications

Raypak is renowned for its commitment to high-quality heating solutions, with the HD101 and HD401 models standing out in their product range. These units are designed specifically for commercial applications, providing reliable and efficient hydronic heating systems. The HD series embodies innovation while addressing the unique demands of larger spaces.

One of the main features of the HD101 and HD401 is their stainless steel construction, which ensures increased durability and resistance to corrosion. This design choice enhances the longevity of the units, making them ideal for various installations in commercial or industrial settings.

Both models are equipped with a high-efficiency heat exchanger that maximizes heat transfer while minimizing energy consumption. This feature is particularly significant in today’s environmentally conscious market, as it contributes to lower operating costs and reduced carbon footprints. The heat exchangers are engineered for easy maintenance, offering simplicity when service is required.

In terms of technology, the HD101 and HD401 include advanced digital controls that allow for precise temperature regulation. This user-friendly interface enables operators to easily manage and monitor heating parameters, facilitating optimal performance and energy management.

The models also feature modulating burners that adjust their output according to the heating demand. This capacity for modulation results in smoother operation and an overall increase in efficiency, as the burners can maintain consistent temperatures without excessive energy use.

Another noteworthy characteristic is their compatibility with various control systems, including BMS (Building Management Systems). This adaptability allows for seamless integration into existing infrastructure, providing users with greater versatility and control over their heating environments.

Both the HD101 and HD401 come with advanced safety features, including flame rollback protection and pressure monitoring, ensuring safe operation even in demanding conditions. Additionally, their compact design allows for easy installation in limited spaces while still providing powerful heating capabilities.

Ultimately, the Raypak HD101 and HD401 are exceptional choices for those in need of high-efficiency commercial heating solutions. With their robust construction, advanced technology, and user-friendly features, these models promise to deliver reliable performance and energy savings for years to come. Whether for a large facility or a specific industrial application, they stand ready to meet the heating challenges of today’s commercial landscape.