Johnson Controls TCJ(D, F) installation manual List of Figures, List of Tables, Section I General

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INSTALLATION MANUAL

R-410A

OUTDOOR SPLIT-SYSTEM

AIR CONDITIONING

MODELS: 13 & 14.5 SEER -

TCG(D,F)/GCGD/TCJ(D,F)/YCJ(D,F) SERIES® 1.5 TO 6.3 TONS – 1 & 3 PHASE

LIST OF SECTIONS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 ORIFICE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 TXV INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

LIST OF FIGURES

Typical Installation

. . .2

Thermostat Chart - Single Stage AC with PSC Air Handler

. 9

Installation of Vapor Line

. . .3

Thermostat Chart - Single Stage AC with PSC Air Handler

10

Underground Installation

. . .3

Thermostat Chart - Single Stage AC with PSC Furnace

11

Heat Protection

. . .4

Thermostat Chart - Single Stage AC with PSC Furnace

12

Orifice Installation

. . .5

Wiring Diagram - Single Phase

14

Outdoor Unit Control Box (Single Phase)

. . .7

Wiring Diagram - Three Phase 2.5-5 Tons

15

Outdoor Unit Control Box (Three Phase)

. . .7

Wiring Diagram - Three Phase 6.3 Ton

16

Typical Field Wiring (Air Handler / Electrical Heat) (Single-Phase)

. . .8

24 VAC Connection Wiring for 2-pipe A/C, 6.3 Ton

 

Typical Field Wiring (Air Handler / Electrical Heat) (Three-Phase)

. . .8

Condensing Unit with 7.5 Ton Air Handler

16

LIST OF TABLES

Application Limitations

2

R-410A Saturation Properties

7

 

 

 

 

SECTION I: GENERAL

The outdoor units are designed to be connected to a matching indoor coil with sweat connect lines. Sweat connect units are factory charged with refrigerant for a matching indoor coil plus 15 feet of field-supplied lines.

The refrigerant charge may need to be changed for some indoor-out- door unit combinations, elevation differences or total line lengths. Refer to Application Data covering “General Piping Recommendations and Refrigerant Line Length” (Part Number 247077).

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on labels or in manuals, be alert to the potential for personal

injury.

Understand and pay particular attention to the signal words DANGER,

WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation, which, if not

avoided may result in minor or moderate injury. It is also used to

alert against unsafe practices and hazards involving only property dam- age.

This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to building, electrical, and mechanical codes.

R-410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R-410A equipment. Service equipment Must Be Rated for R-410A.

Improper installation may create a condition where the operation of the product could cause personal injury or property damage. Improper installation, adjustment, alteration, service or mainte- nance can cause injury or property damage. Refer to this manual for assistance or for additional information, consult a qualified con- tractor, installer or service agency.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam- age during transit. If damage is evident, the extent of the damage should be noted on the carrier’s delivery receipt. A separate request for inspection by the carrier’s agent should be made in writing. See Local Distributor for more information.

Requirements For Installing/Servicing R-410A Equipment

Gauge sets, hoses, refrigerant containers, and recovery system must be designed to handle the POE type oils, and the higher pressures of R-410A.

Manifold sets should be high side and low side with low side retard.

All hoses must have a 700 psig service pressure rating.

Leak detectors should be designed to detect HFC refrigerant.

Recovery equipment (including refrigerant recovery containers) must be specifically designed to handle R-410A.

Do not use an R-22 TXV.

A liquid-line filter drier is required on every unit.

Johnson Controls Unitary Products

872678-UIM-C-0213

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Contents List of Figures Section II SafetyList of Tables Section I GeneralADD-ON REPLACEMENT/RETROFIT Section III Unit InstallationLimitations LocationRoof Installation Ground InstallationPrecautions During Line Installation Liquid Line FILTER-DRIERPrecautions During Brazing Service Valve Precautions During Brazing of LinesSection V TXV Installation Section IV Orifice InstallationSection VI Evacuation Superheat Charging Method Piston Indoor Section VII System ChargeSubcooling Charging Method TXV Indoor Section Viii Electrical Connections Field Connections Power WiringGeneral Information & Grounding Power Wiring Field Connections Control WiringThermostat AC 1AID Models PSC Single Stage AIR Handler AIR ConditionerPSC Single Stage AIR AIR Handler Conditioner AC 1BSingle Stage PSC AIR Furnace Conditioner AC 5DSingle Stage PSC Furnace AC 5ESingle Stage AIR Conditioner Section IX Instructing the Owner MaintenanceSubcooling Charge Table is on the Unit Rating Plate Section X Wiring Diagram 412217 Yellow RED Air Conditioning and Heating Start-Up Sheet Section XI Start UP SheetCool Adjust

F) SERIES, 13 & 14.5 SEER - TCG(D, F), GCGD, TCJ(D specifications

Johnson Controls has long been a pioneer in HVAC technology, and their F-Series air conditioning units, specifically the 13 and 14.5 SEER models, have garnered attention for their efficiency and innovative features. The F-Series models TCG(D, F) and TCJ(D, GCGD) stand out in the market, offering a blend of advanced technology, energy efficiency, and user-friendly design.

One of the main features of the TCG and TCJ series is their high Seasonal Energy Efficiency Ratio (SEER), with options of 13 and 14.5 SEER. This high efficiency not only translates to lower energy bills for consumers but also promotes environmental sustainability by reducing carbon footprints. These units are designed to perform optimally in various climates, making them a versatile choice for homeowners and businesses alike.

Incorporating advanced refrigeration technology, the F-Series units utilize scroll compressors that are known for their reliability and efficiency. This type of compressor operates quietly and reduces the chances of breakdown, ensuring longevity and minimal maintenance. Additionally, the variable speed operation allows for better humidity control and comfort, adjusting to the specific cooling needs of the space.

Another key characteristic of Johnson Controls' F-Series is their advanced airflow design. The units are engineered to provide consistent and effective airflow, resulting in even temperature distribution throughout the space. With adjustable louvers, users can easily direct airflow to specific areas, enhancing comfort levels.

The TCG and TCJ models also feature enhanced filtration systems that significantly improve indoor air quality. These systems capture airborne particles and allergens, contributing to a healthier living environment. This focus on air quality is particularly beneficial for families with young children, the elderly, or individuals with respiratory issues.

For ease of use, Johnson Controls has integrated smart technology into their F-Series units. With Wi-Fi connectivity options, users can control their HVAC systems remotely through a smartphone app, allowing for convenient adjustments and energy management. This feature is increasingly important in today’s digital age, where home automation systems are becoming commonplace.

In summary, the Johnson Controls F-Series, particularly the 13 and 14.5 SEER models such as TCG(D, F) and TCJ(D, GCGD), showcase an impressive blend of energy efficiency, advanced technology, and user-centric features. With their reliable performance, superior air quality, and smart technology integration, these air conditioning units represent a solid investment for anyone looking to enhance their indoor comfort while being mindful of energy consumption.