Johnson Controls AS Spare parts, Operating checks, Extended stop, Cleaning the pump

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8.2Operating checks

•If the pump does not generate the required discharge head rapidly, facilitate priming by stopping the pump and adding liquid.

•Check that the absorption of the motor does not exceed the value specified on the plate.

•The pump must always work smoothly and without vibrations.

•Do not operate without liquid and in any case avoid prolonged operation with the discharge gate valve closed.

• With series AS pumps never close discharge side completely.

• Mechanical seal: check that there is no leakage along the shaft.

8.3Extended stop

When stopping the pump for a longer time, empty the pump completely and wash it accurately in order to avoid the formation of scales and/or encrustations. When starting the pump again, please follow the above mentioned instructions.

8.4Cleaning the pump

The pump does not require any special washing procedures. The washing cycles normally used for the plant in which it is installed are quite satisfactory. When using the pump for liquids that tend to harden or crystallize, always make sure it is washed before periods when the machine is to be taken out of operation. This will ensure durability of the seal and of the pump itself.

It is the user’s responsibility to ensure that the washing liquids are compatible with the process liquid and the pump.

9.0

Spare parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Denomination

 

 

Number of pumps

 

 

 

 

 

 

(Including reserve)

 

 

 

 

1

 

2

 

3

 

4

 

5

 

 

 

 

 

 

 

Mechanical seal

1

 

2

 

3

 

4

 

4

 

Pump bearing

1

 

1

 

1

 

2

 

2

 

 

 

 

 

 

 

 

 

 

 

 

O-ring seal

2

 

3

 

5

 

6

 

7

 

 

 

 

 

 

 

 

 

 

 

 

O-ring seal nut

2

 

3

 

5

 

6

 

7

 

 

 

 

 

 

 

 

 

 

 

 

Recommended spare part for two years of operation according to the

 

 

 

number of pumps installed – vdma standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Johnson Pump declines all responsibility for damage or injury resulting from the use of non-original spare parts

8

IM-AS/02.00 GB (0412)

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Contents TopClean AS CE Declaration of conformity Index 14.0 Trouble shooting chart 15.0 Disposal of the pump Symbols Safety warnings IntroductionReceipt Transportation, receipt and transferring of goodsTransportation TransferringDescription Sound pressure levelSuction and inflow conditions InstallationNon-permitted uses PipingElectrical connection OperationPreliminary operations and starting Operating checks Cleaning the pumpSpare parts Extended stopSeals Rings and lip seals Disassembly and Assembly AS-seriesGeneral instructions ShutdownRemoval of pump casing and impeller AS 40, 50, 60, 65 DisassemblyRemoval of pump casing and impeller AS 42 and AS Seal disassembly ExecutionBearing removal AssemblyClearances Pump assembly AS 40, 50, 60 Seal assemblyExecution Pump cover and Impeller assembly AS 42 and AS Spare parts lists and sectional drawings Spare part list AS 40, 50, 60-6512.2 AS 40 Execution T, Q 12.3 AS 50 Execution T, Q 12.4 AS 60-65 Execution T, Q 12.5 AS 80 Execution T, Q Spare part list AS 42 Pos Denomination Material12.7 AS 42 Execution T, Q 12.8 AS 52 Execution T, Q 13.1 AS 40-50-60-65-80 with shroud 1450 rpm Dimensions and weights13.2 AS 40-50-60-65-80 without shroud 1450 rpm 13.3 AS 42-52 with shroud 1450 rpm 13.4 AS 42-52 with shroud 1450 rpmTrouble shooting chart Pump does not primeDisposal of the pump Johnson Pump Industry Group

AS specifications

Johnson Controls AS is a leading global company that specializes in automotive batteries and advanced automotive technologies. With a rich history spanning over 130 years, it has become a vital player in the automotive supply industry. Headquartered in Cork, Ireland, Johnson Controls operates in more than 150 countries, serving a wide array of clients from automotive original equipment manufacturers (OEMs) to aftermarket retailers.

One of the main features of Johnson Controls AS is its strong focus on sustainability and energy efficiency. The company has made significant investments in research and development to create advanced battery technologies that not only enhance performance but also reduce environmental impact. Their commitment to sustainability is reflected in their efforts to develop eco-friendly battery solutions, such as lithium-ion and other renewable technologies, which aim to lower carbon footprints in the automotive sector.

In the realm of technology, Johnson Controls AS is at the forefront of battery innovation. Their products include lead-acid batteries, lithium-ion batteries, and advanced AGM (Absorbent Glass Mat) batteries. These technologies are designed to meet the increasing demands for power and efficiency in modern vehicles, especially those with extensive electronic systems and electric powertrains. The lithium-ion batteries they produce are crucial for electric and hybrid vehicles, offering high energy density, lighter weight, and longer life cycles compared to traditional batteries.

Another characteristic that distinguishes Johnson Controls AS is its integrated approach to energy management. The company not only produces batteries but also offers comprehensive solutions that encompass energy storage systems, power management, and smart grid technologies. This holistic view allows them to provide customized solutions for various applications, from automotive to stationary energy storage systems.

Quality and reliability are core principles at Johnson Controls AS. The company employs rigorous testing and quality control processes to ensure their products meet the highest standards. With a strong emphasis on innovation, customer service, and sustainability, Johnson Controls AS continues to lead the charge in providing cutting-edge solutions in the evolving automotive landscape. As the industry shifts toward greater electrification and renewable energy sources, Johnson Controls is well-positioned to remain a key player in the market, driving advancements that support both automotive performance and environmental stewardship.
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