Johnson Controls AS instruction manual Introduction, Symbols Safety warnings

Page 5

1.0Introduction

•Read the instructions carefully and keep them for future consultation.

•Johnson Pump reserves the right to make any changes to the documentation it deems necessary without being obliged to update publications that have already been issued.

•When requesting information, spare parts or assistance, always specify the pump type and serial number in order to ensure fast and efficient service: the complete code is given on the plate and in the purchase documents.

TopClean

Item

Pump type

Serial No.

No.r.p.m.

kW

Volt

Hz

Nastagatan 19, Örebro, Sweden · Tel +46 (0)19 21 83 00

Name plate

2.0 Symbols

Warning: Pay great attention to the text parts indicated by this symbol.

Danger: The non-observance of instructions can cause serious damage to persons and/or objects.

Danger: Only skilled personnel is allowed to carry out operations concerning the electric parts.

3.0 Safety warnings

When the pump is working the following occurs:

•Electric parts are in tension.

•Mechanical parts are moving.

•Pump body, pipelines and articulations are under internal pressure. Therefore do not remove any protection or locking, do not loosen screws or clampings, as this can cause serious damages to persons or objects. The clamp joining the pump casing and the cover must be well tightened and it should not be easily unscrewed by hand. The tightening of the clamp must be carried out by means of a key and not by hand.

•Non-observance of inspection and maintenance can cause damages to persons and objects, especially when dangerous or toxic liquids are pumped.

•When pumping liquids at a temperature over 60°C, adequate protection and warning signals are required.

•When you buy a pump with bare shaft, motor coupling operations have to be carried out according to technical directions and law, providing adequate rotections for joints, gear belts, etc.

•Operations on the electric parts have to be carried out by skilled personnel,

according to technical directions and law, on authorisation of the responsible installer.

•Installation must ensure adequate ventilation, in order to cool the engine, as well as enough space for maintenance operations.

IM-AS/02.00 GB (0412)

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Contents TopClean AS CE Declaration of conformity Index 14.0 Trouble shooting chart 15.0 Disposal of the pump Introduction Symbols Safety warningsTransportation Transportation, receipt and transferring of goodsReceipt TransferringSound pressure level DescriptionNon-permitted uses InstallationSuction and inflow conditions PipingPreliminary operations and starting OperationElectrical connection Spare parts Cleaning the pumpOperating checks Extended stopSeals General instructions Disassembly and Assembly AS-seriesRings and lip seals ShutdownRemoval of pump casing and impeller AS 42 and AS DisassemblyRemoval of pump casing and impeller AS 40, 50, 60, 65 Execution Seal disassemblyClearances AssemblyBearing removal Seal assembly Pump assembly AS 40, 50, 60Execution Pump cover and Impeller assembly AS 42 and AS Spare part list AS 40, 50, 60-65 Spare parts lists and sectional drawings12.2 AS 40 Execution T, Q 12.3 AS 50 Execution T, Q 12.4 AS 60-65 Execution T, Q 12.5 AS 80 Execution T, Q Pos Denomination Material Spare part list AS 4212.7 AS 42 Execution T, Q 12.8 AS 52 Execution T, Q 13.2 AS 40-50-60-65-80 without shroud 1450 rpm Dimensions and weights13.1 AS 40-50-60-65-80 with shroud 1450 rpm 13.4 AS 42-52 with shroud 1450 rpm 13.3 AS 42-52 with shroud 1450 rpmPump does not prime Trouble shooting chartDisposal of the pump Johnson Pump Industry Group

AS specifications

Johnson Controls AS is a leading global company that specializes in automotive batteries and advanced automotive technologies. With a rich history spanning over 130 years, it has become a vital player in the automotive supply industry. Headquartered in Cork, Ireland, Johnson Controls operates in more than 150 countries, serving a wide array of clients from automotive original equipment manufacturers (OEMs) to aftermarket retailers.

One of the main features of Johnson Controls AS is its strong focus on sustainability and energy efficiency. The company has made significant investments in research and development to create advanced battery technologies that not only enhance performance but also reduce environmental impact. Their commitment to sustainability is reflected in their efforts to develop eco-friendly battery solutions, such as lithium-ion and other renewable technologies, which aim to lower carbon footprints in the automotive sector.

In the realm of technology, Johnson Controls AS is at the forefront of battery innovation. Their products include lead-acid batteries, lithium-ion batteries, and advanced AGM (Absorbent Glass Mat) batteries. These technologies are designed to meet the increasing demands for power and efficiency in modern vehicles, especially those with extensive electronic systems and electric powertrains. The lithium-ion batteries they produce are crucial for electric and hybrid vehicles, offering high energy density, lighter weight, and longer life cycles compared to traditional batteries.

Another characteristic that distinguishes Johnson Controls AS is its integrated approach to energy management. The company not only produces batteries but also offers comprehensive solutions that encompass energy storage systems, power management, and smart grid technologies. This holistic view allows them to provide customized solutions for various applications, from automotive to stationary energy storage systems.

Quality and reliability are core principles at Johnson Controls AS. The company employs rigorous testing and quality control processes to ensure their products meet the highest standards. With a strong emphasis on innovation, customer service, and sustainability, Johnson Controls AS continues to lead the charge in providing cutting-edge solutions in the evolving automotive landscape. As the industry shifts toward greater electrification and renewable energy sources, Johnson Controls is well-positioned to remain a key player in the market, driving advancements that support both automotive performance and environmental stewardship.
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