Johnson Controls R-410A Ground Installation, Roof Installation, Liquid Line FILTER-DRIER

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835964-UIM-A-0112

GROUND INSTALLATION

The unit should be installed on a solid base that is 2” (5.1 cm) above grade and will not shift or settle, causing strain on the refrigerant lines and possible leaks. Maintain the clearances shown in Figure 1 and install the unit in a level position. The base pad should not come in con- tact with the foundation or side of the structure because sound may be transmitted to the residence.

The length of the refrigerant tubing between the outdoor unit and indoor coil should be as short as possible to avoid capacity and efficiency losses. Excessive spacing of the outdoor unit from the home can result in the refrigerant lines being restricted by trampling or being punctured by lawn mowers. Locate the outdoor unit away from bedroom windows or other rooms where sound might be objectionable.

Adverse effects of snow or sleet accumulating on the outdoor coil can be eliminated by placing the outdoor unit where the prevailing wind does not blow across the unit. Trees, shrubs, corners of buildings, and fences standing off from the coil can reduce capacity loss due to wind chill effect.

Provide ample clearance from shrubs to allow adequate air to pass across the outdoor coil without leaves or branches being pulled into the coil.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup- porting the total weight of the unit, including a pad, lintels, rails, etc., which should be used to minimize the transmission of sound or vibra- tion into the conditioned space.

LIQUID LINE FILTER-DRIER

The air conditioning unit’s filter/dryer is located on the liquid line.

NOTICE

Replacements for the liquid line drier must be exactly the same as marked on the original factory drier. See Source1 for O.E.M. replacement driers.

Failure to do so or using a substitute drier or a granular type may result in damage to the equipment.

Filter-Drier

Apply with Models

Source 1 Part No.

 

 

 

S1-02922195000

All

 

 

PIPING CONNECTIONS

The outdoor condensing unit must be connected to the indoor evapora- tor coil using field supplied refrigerant grade (ACR) copper tubing that is internally clean and dry. Units should be installed only with the tubing sizes for approved system combinations as specified in tabular data sheet. The charge given is applicable for total tubing lengths up to 15 feet (4.6 m). See Application Data Part Number 247077 for installing tubing of longer lengths and elevation differences.

NOTICE

Using a larger than specified line size could result in oil return prob- lems. Using too small a line will result in loss of capacity and other problems caused by insufficient refrigerant flow. Slope horizontal vapor lines at least 1" (2.5 cm) every 20 feet (6.1 m) toward the out- door unit to facilitate proper oil return.

This system uses R-410A refrigerant which operates at higher pres- sures than R-22. No other refrigerant may be used in this system. Gauge sets, hoses, refrigerant containers, and recovery system must be designed to handle R-410A. If you are unsure, consult the equipment manufacturer.

Never install a suction-line filter drier in the liquid line of an R-410A system. Failure to follow this warning can cause a fire, injury or death.

PRECAUTIONS DURING LINE INSTALLATION

1.Install the lines with as few bends as possible. Care must be taken not to damage the couplings or kink the tubing. Use clean hard drawn copper tubing where no appreciable amount of bending around obstruction is necessary. If soft copper must be used, care must be taken to avoid sharp bends which may cause a restriction.

2.The lines should be installed so that they will not obstruct service access to the coil, air handling system, or filter.

3.Care must also be taken to isolate the refrigerant lines to minimize noise transmission from the equipment to the structure.

4.The vapor line must be insulated with a minimum of 1/2" foam rub- ber insulation (Armaflex or equivalent). Liquid lines that will be exposed to direct sunlight, high temperatures, or excessive humid- ity must also be insulated.

5.Tape and suspend the refrigerant lines as shown. DO NOT allow tube metal-to-metal contact. See Figure 2.

6.Use PVC piping as a conduit for all underground installations as shown in Figure 3. Buried lines should be kept as short as possible to minimize the build up of liquid refrigerant in the vapor line during long periods of shutdown.

7.Pack fiberglass insulation and a sealing material such as perma- gum around refrigerant lines where they penetrate a wall to reduce vibration and to retain some flexibility.

8.For systems with total line length exceeding 70 feet (21.3 m), see APPLICATION DATA and worksheet "General Piping Recommen- dations and Refrigerant Line Length" for vapor and liquid line siz- ing, calibration of liquid line pressure loss or gain, determination of vapor line velocity, elevation limitations, orifice connections, sys- tem charging, traps, etc.

Sheet Metal Hanger

Liquid

Line

Incorrect

Tape

Correct

FIGURE 2: Installation of Vapor Line

TO INDOOR COIL

 

TO OUTDOOR UNIT

Liquid Line

Insulated

 

 

Cap

 

Vapor Line

 

 

PVC

 

 

Conduit

 

 

FIGURE 3: Underground Installation

Johnson Controls Unitary Products

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Contents Section I General Section II SafetyList of Figures List of TablesLocation Section III Unit InstallationADD-ON REPLACEMENT/RETROFIT LimitationsLiquid Line FILTER-DRIER Ground InstallationRoof Installation Precautions During Line InstallationPrecautions During Brazing Service Valve Precautions During Brazing of LinesSection IV Orifice Installation Section V TXV InstallationSection VI Evacuation Section VII System Charge Superheat Charging Method Piston IndoorSubcooling Charging Method TXV Indoor Field Connections Power Wiring Section Viii Electrical ConnectionsGeneral Information & Grounding Power Wiring Field Connections Control WiringPSC Single Stage AIR Handler AIR Conditioner AC 1AThermostat ID ModelsPSC Single Stage AIR AIR Handler Conditioner AC 1BSingle Stage PSC AIR Furnace Conditioner AC 5DAC 5E Single Stage PSC FurnaceSingle Stage AIR Conditioner Maintenance Section IX Instructing the OwnerSubcooling Charge Table is on the Unit Rating Plate Section X Wiring Diagram 412217 Johnson Controls Unitary Products York Drive Norman, OK
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R-410A specifications

Johnson Controls R-410A is a widely recognized refrigerant in the HVAC industry, primarily used in air conditioning and heat pump applications. Known for its environmental benefits and efficiency, R-410A has risen to prominence as a reliable replacement for older refrigerants such as R-22, which are being phased out due to their harmful impact on the ozone layer.

One of the standout features of R-410A is its low impact on global warming potential, making it an environmentally-friendly choice. It is composed of a mixture of hydrofluorocarbons (HFCs), specifically difluoromethane (R-32) and pentafluoroethane (R-125). This blend allows for efficient heat transfer while minimizing harmful emissions, addressing the growing concerns over climate change.

Johnson Controls emphasizes the efficiency of R-410A systems, which can provide a highly effective cooling performance. They are designed to operate at higher pressures compared to R-22, allowing for more efficient heat exchange and better overall system performance. This results in greater energy efficiency ratings, contributing to lower electricity bills for consumers.

In terms of technology, R-410A systems often feature advanced compressor designs and enhanced coil configurations, which optimize the system’s performance. Johnson Controls integrates state-of-the-art variable speed technologies and smart controls that enhance responsiveness and adaptability to changing environmental conditions. These innovations not only improve thermal comfort but also reduce energy consumption, leading to a smaller carbon footprint.

Another significant characteristic of R-410A is its compatibility with various lubricants, which is crucial for maintaining system performance and longevity. Johnson Controls often utilizes specially formulated lubricants that work optimally with R-410A, ensuring reliable operation and reducing the risk of issues related to lubrication.

In summary, Johnson Controls R-410A is an important refrigerant characterized by its efficient, environmentally friendly properties and advanced technologies. Its application in modern HVAC systems provides users with excellent performance, substantial energy savings, and an effective solution for climate-conscious cooling. As the industry continues to evolve, R-410A remains a central player in the push toward more sustainable and efficient heating and cooling solutions.