Johnson Controls BQ 036, BQ 060 Rigging and Handling, Clearances, Ductwork, Condensate Drain

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364985-XIM-B-0508

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installa- tion. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST BE USED.

Units may also be moved or lifted with a forklift. Slotted openings in the base rails are provided for this pur- pose. Fork lengths must be a minimum of 42 inches.

Remove the nesting brackets from the four corners on the top of the unit. All screws that are removed when removing the brackets must be replaced on the unit.

Refer to Table 8 for unit weights and to the Figure 6 for approximate center of gravity.

Before lifting a unit, make sure that all panels are in place and that its weight is distributed equally on all cables so it will lift evenly.

CLEARANCES

All units require certain clearances for proper operation and service. Installer must make provisions for ade- quate ventilation air. Refer to Dimensions and Clear- ances shown in Figures 7 through 10 and Table 18 for the clearances required for combustible construction, servicing, and proper unit operation.

Do not permit overhanging structures or shrubs to obstruct outdoor air discharge outlet, com- bustion air inlet or vent outlets.

DUCTWORK

Ductwork should be designed and sized according to the methods in Manual Q of the Air Conditioning Con- tractors of America (ACCA).

A closed return duct system shall be used. This shall not preclude use of economizers or outdoor fresh air intake. The supply and return air duct connections at the unit should be made with flexible joints to minimize noise.

The supply and return air duct systems should be designed for the CFM and static requirements of the job. They should NOT be sized to match the dimen- sions of the duct connections on the unit.

When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor ductwork must be insulated and waterproofed.

Refer to Figures 7 and 10 for information concerning side and bottom supply and return air duct openings.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing compound on male pipe threads. Install a condensate drain line from the 3/4" NPT female connection on the unit to an open drain.

NOTE: The condensate drain operates in a negative pressure in the cabinet. The condensate drain line MUST be trapped to provide proper drain- age. See Figure 1.

FIGURE 1 - RECOMMENDED DRAIN PIPING

Johnson Controls Unitary Products

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Contents Installation Table of Contents List of Tables List of FiguresReference Safety ConsiderationsGeneral InspectionTon Sunline Simplicity Model Number Nomenclature Product NomenclatureUnit Application Data BQ InstallationInstallation Safety Information LimitationsCondensate Drain Rigging and HandlingClearances DuctworkCompressors Service AccessFilters Typical Power Wiring Thermostat Power and Control WiringControl Wire Sizes OPTIONS/ACCESSORIESElectric Heater CFM Limitations Minimum Position Adjustment Enthalpy Setpoint Adjustment BQ 6 Point Loads Weight Distribution BQ 4 Point Loads Weight DistributionPhysical Data Operating Weights LBSMCA Pwr Max Size Motors Fuse XIM-B-0508 Pwr Max MCA1 Voltage LIMITATIONS1 Electric Heat Correction FactorsUnit with Economizer Rainhood Minimum Clearances Unit Dimensions Rear ViewRPM BHP BHP RPM BHP Belt Drive Blower Motor and Drive Data Belt Drive RPM SelectionStatic Resistances Drive Selection Factor Supply AIR Blowers PhasingChecking Supply AIR CFM Sequence of Operations Overview OperationCooling Sequence of Operation Cooling Operation Errors Flash Codes Safety ControlsReset Compressor ProtectionHeat Anticipator Setpoints Electric Heat Limit Control SettingSTART-UP Cooling TroubleshootingXIM-B-0508 Unit Control Board Flash Codes Unit Flash CodesOutdoor Coil MaintenanceNormal Maintenance MotorsXIM-B-0508 Johnson Controls Unitary Products Johnson Controls Unitary Products York Drive Norman, OK

BQ 048, BQ 036, BQ 060 specifications

Johnson Controls has established itself as a leading player in the HVAC and building management industries, and its BQ series of chillers - including the BQ 060, BQ 036, and BQ 048 - reflects this commitment to innovation and efficiency. These models are designed to provide advanced cooling solutions suitable for a variety of commercial applications.

The BQ 060 is particularly notable for its high-performance capabilities. With a cooling capacity of 60 tons, it utilizes variable-speed compressors, allowing it to adjust its performance based on the cooling demand. This flexibility not only enhances energy efficiency but also reduces operational costs. The unit incorporates advanced microprocessor controls that facilitate seamless integration with building management systems, enabling real-time monitoring and adjustments.

Moving on to the BQ 036, this model is engineered for facilities that require a smaller footprint but still demand reliability and efficiency. With a cooling capacity of 36 tons, it features a compact design without compromising on performance. The BQ 036 also employs environmentally friendly refrigerants, aligning with Johnson Controls' commitment to sustainability. Enhanced insulation and sound-dampening technologies make it an ideal choice for noise-sensitive environments, ensuring comfort without sacrificing efficiency.

The BQ 048 lies in between the two, with a capacity of 48 tons, making it versatile for medium-sized commercial buildings. Its design incorporates a modular approach, allowing for easy scalability in future expansions. This model also features energy recovery options that can utilize excess heat to improve overall efficiency, further solidifying its role in sustainable building practices. Its user-friendly interface enhances operability, simplifying management for building operators.

All three models of the BQ series share key characteristics, such as robust construction to withstand diverse environmental conditions, and low maintenance requirements thanks to their durable components. They utilize advanced technologies for temperature control and energy efficiency, including an intelligent controller that automates more routine tasks. Together, the BQ 060, BQ 036, and BQ 048 offer comprehensive solutions that cater to the growing demands of energy efficiency, sustainability, and reliability in modern building operations. With these chillers, Johnson Controls continues to lead the way in shaping the future of HVAC solutions.
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