American Standard 2003 installation instructions Repair Parts List, Description

Page 4

 

 

 

 

REPAIR PARTS LIST

 

 

2004.014

 

2004.314

 

2034.014

 

2034.314

 

2034.004

 

Repair parts are determined by toilet tank number which can be found marked inside tank.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: "XXX" represents color or trim finish options. Specify when ordering.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PART NO.

 

DESCRIPTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

738772-XXX0A

 

Champion®4 Trip Lever Assembly

 

 

 

 

 

 

 

 

735105-XXX0A

 

Champion®4 Chinaware Tank Cover

 

 

 

 

 

 

 

 

5325.01.XXX

 

Champion®4 Seat

 

 

 

 

 

 

 

 

 

 

 

 

738565-425.0070A

 

Champion®4 Water Control Assembly

 

 

 

 

 

 

 

7301111-0070A

 

Champion®4 Valve Seal Kit

 

 

 

 

 

 

 

3280.040-0070A

 

Champion®4 Flush Valve Assembly

 

 

 

 

 

 

 

738826-0070A

 

Champion®4 Adapter Assembly - Kit #247

 

 

 

 

 

 

 

738570-1020A

 

Champion®4 PVC Refill Tube

 

 

 

 

 

 

 

738985-0070A

 

Champion®4 Clevis Pin Assembly

 

 

 

 

 

 

 

738963-XXX0A

 

Traditional Trip Lever Assembly

 

 

 

 

 

 

 

 

 

 

 

738126-XXX0A

 

Traditional Chinaware Tank Cover

 

 

 

 

 

 

 

 

 

 

 

5260.012.XXX

 

Traditional Seat

 

 

 

 

 

 

 

 

 

 

 

 

 

7301134-XXX0A

 

Traditional Bolt Cap Kit

 

 

 

 

 

 

 

 

 

 

 

034783-XXX0A

 

Bolt Cap Kit - #128

 

 

 

 

 

 

 

 

 

 

072989-0070A

 

Refill Tube Clip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

 

POSSIBLE CAUSE

 

CORRECTIVE ACTION

 

 

 

 

 

 

Does not flush

 

a. Water supply valve closed.

 

 

a. Open valve and allow water to fill tank.

 

 

 

 

 

 

 

 

b. Supply line blocked.

 

 

b. Shut off water supply, disconnect supply line and inspect all

 

 

 

 

 

 

 

 

gaskets and washers. Reassemble. Also, see Fluidmaster

 

 

 

 

 

 

 

 

maintenance. (see Step 13)

 

 

 

 

 

 

 

 

c. Flush valve chain too loose or disconnected.

 

c. Readjust chain length as required.

 

 

 

 

 

 

 

 

d. Sand or debris lodged in water control.

 

d. Shut off water supply. Remove cap and clean as per Step 13.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor or sluggish flush

 

a. Bowl water level too low.

 

 

a. Check that refill tube is connected to water control and

 

 

 

 

 

 

 

 

inserted into tank overflow without being kinked or damaged.

 

 

 

 

 

 

 

 

(see Step 11a)

 

 

 

 

 

 

 

 

 

 

 

 

b. Supply valve partly closed.

 

 

b. Open supply valve fully. Be sure that proper supply tube size

 

 

 

 

 

 

 

 

is used.

 

 

 

 

 

 

 

 

 

 

 

 

c. Partially clogged trapway and/or drain pipe and/or vent.

 

c. Remove obstruction. Consult a plumber if necessary.

 

 

 

 

d. Supply pressure too low.

 

 

d. Normal supply pressure must be at least 20 psi.

 

 

 

 

 

 

e. Flush valve chain too tight, holding flush valve open.

 

e. Readjust chain length as needed. Review Step 9b.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet leaks

 

a. Poor supply line connection.

 

 

a. Review Step 8 of installation procedure.

 

 

 

 

 

 

 

 

b. Poor bowl to tank/floor connection.

 

b. Review Step 4 through 6 of installation procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet does not shut off

 

a. Flush valve seal leaking or deformed.

 

a. Clean debris from seal surface. Replace flush valve seal as

 

 

 

 

 

 

 

 

needed. (see Step 11)

 

 

 

 

 

 

 

 

 

 

 

b. Sand or debris lodged in water control.

 

b. Shut off water supply. Remove cap and clean as per Step 13.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHAMPION® 4 FLUSHING SYSTEM TEN-YEAR WORRY-FREE™ LIMITED WARRANTY

 

 

 

 

 

 

 

 

 

For this warranty to become effective, the accompanying warranty registration card and proof of purchase must be completed and returned to the address on

 

 

the warranty registration card within 30 days of purchase.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If inspection of this American Standard plumbing product, inclusive of china and all mechanical components, within ten years after its initial purchase,

 

 

confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.

 

 

 

 

This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check

 

 

with a local building or plumbing contractor to insure local code compliance before installation.

 

 

 

 

 

 

 

 

 

 

 

 

This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse,

 

 

accident or other damage; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with

 

 

the product as shipped by American Standard.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This warranty DOES NOT COVER any damage caused by the use of in-tank cleaners.

 

 

 

 

 

 

 

 

 

 

 

 

American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall

 

 

American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange

 

 

of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of

 

 

implied warranties, so this exclusion may not apply to you.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this

 

 

warranty does not affect such statutory rights.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or

 

 

that a service request (including a description of the product

model and of the defect) be sent to the following address:

 

 

 

 

 

 

 

 

 

 

In the United States:

In Canada:

 

 

 

 

In Mexico:

 

 

 

 

American Standard Inc.

American Standard

 

 

 

Customer Service Manager

 

 

P.O. Box 6820

2480 Stanfield Rd.

 

 

 

Ideal Standard, S.A. de C.V.

 

 

Piscataway, New Jersey 08855

Mississauga, Ontario

 

 

 

 

Via Morelos #330

 

 

 

 

Attention: Director of

Consumer Affairs

Canada L4Y 1S2

 

 

 

 

Col. Santa Clara

 

 

 

 

For residents of the United States, warranty

Toll Free: (800) 387-0369

 

Ecatepec 55540 Edo. Mexico

 

 

information may also be obtained by calling

www.americanstandard.ca

 

www.americanstandard.com.mx

 

 

the following toll free number: (800) 442-1902

 

 

 

 

 

 

 

 

 

 

 

 

 

www.americanstandard-us.com

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730865-100 Rev. H

Image 4
Contents ROUGHING-IN Dimensions Install WAX SealRecommended Tools and Materials Remove OLD ToiletInstall Toilet Cone Washer withPlastic Supply Line Do not Overtighten Nuts Or Base MAY be DamagedCare and Cleaning Trouble Shooting Flush Valve Seal LeaksSeal Replacement TroubleshootingRepair Parts List Description