Yukon Tracks AV199 quick start Engineered Outdoor Gear, Assembly Instructions

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Engineered Outdoor Gear

Universal Mount UTV Roof Rack w/ Canopy (AV199)

Yukon Tracks offers a full line of Engineered Outdoor Gear. We appreciate your purchase of one of our world class UTV Roof Racks. Follow these few simple instructions and your product will be sure to give you many years of trouble free pleasure. Instructions should be kept in a safe place and reviewed at least annually.

If for any reason you have a problem with your product, DO NOT return to the retailer, contact the Yukon Tracks customer service department at 800- 345-6007 for assistance.

assembly Instructions:

Tools needed -- two 1/2” wrenches.

NOTE:This UTV Roof Rack was universally designed to fit most brands of UTV’s with round, steel tube roll cages.

1.Determine which of the provided clamps have a better fit to the roll cage of your UTV. There are two sizes provided, 1-1/2” and 1-3/4”.

2.Position the UTV Roof Rack on the top of your UTV’s roll cage and center it from side to side. The sloped end of the rack is the front end, and it should be facing the front of your UTV.

3.Place (4) of the provided clamps that best match your roll cage tube diameter onto the roll cage, in line with the mounting rails of UTV Roof Rack.The clamps may be oriented towards each other, or away from each other as shown in FIGURE 1.

4.Position the UTV Roof Rack from front to back at desired location while keeping centered from side to side. Attach roof rack to the clamps by inserting (4) provided 5/16-18 x 2-1/2” bolts through slots located on roof rack frame. Attach washer and nyloc nut to bolt that is protruded through opposite side of each clamp. Tighten securely making sure the inside of each clamp is contacting the UTV roll cage. This will help prevent UTV Roof Rack from shifting during use. Do not over tighten.

5.Once roof rack is securely tightened to the UTV roll cage, attach the removable canopy/cover (48037) to the roof rack by stretching it over the top of rack. Be sure front edge (side with Velcro slits) of canopy/cover is attached to the front of roof rack. Pull all corners down around bottom edge of rack. Wrap straps around bottom of rack frame and snap side release buckles together. Pull straps tight to securely fasten the canopy/cover. This should be done so canopy/cover does not become detached while driving UTV. Canopy/cover will help keep you and your gear dry during inclement weather.

NOTE: The front bars with holes that are on front side of UTV roof rack are for after market light bar installation. The Velcro slits in canopy/cover are positioned so light bars may protrude through freely, and can be refastened with Velcro for a snug fit.

warning

READ, UNDERSTAND and follow ALL ASSEMBLY, IN-

SPECTION, MAINTENANCE & USE INSTRUCTIONS PRO- VIDED BEFORE EACH USE. FAILURE TO FOLLOW all warnings and INSTRUCTIONS COULD RESULT IN SE-

RIOUS INJURY OR DEATH.

if any instructions are not understood or if you have a parts issue call 800-345-6007 before using.

DO NOT EXCEED 40 LBS. OF CARGOWEIGHT INTHE UTV ROOF RACK AND/OR DO NOT EXCEED THE UTV MANU- FACTURERS RECOMMENDED WEIGHT RATINGS FOR ROOF LOADING. EXCESS WEIGHT CAN CAUSE WEIGHT SHIFTS OR CAUSE VEHICLE INSTABILITY LEADING TO LOSS OF CONTROL OF YOUR UTV OR A ROLL OVER.

BE SURE TO PERIODICALLY CHECK ALL NUT AND BOLTS FOR TIGHTNESS. OVER TIME, NUTS AND BOLTS MAY BECOME LOOSE FROM VIBRATION.

NEVER ALLOW PEOPLE OR PETS TO RIDE IN THIS UTV ROOF RACK! IT IS NOT DESIGNED FOR THAT MATTER!

NEVER DRIVE ON HILLY TERRAIN- EXCESSIVE WEIGHT CAN CAUSE WEIGHT SHIFTS WHICH CAN LEAD TO LOSS OF CONTROL OF YOUR UTV.

USE AS A UTV ROOF RACK ONLY.

INSPECT BEFORE EACH AND EVERY USE TO BE SURE THERE IS NO PRODUCT DAMAGE OR LOOSE/MISSING HARDWARE.

DO NOT USE EXCESSIVE SPEEDS OR QUICK STARTS

&STOPS WHILE USING THIS PRODUCT. EXCESSIVE WEIGHT CAN CAUSE WEIGHT SHIFTS WHICH CAN LEAD TO LOSS OF CONTROL OF YOUR UTV.

IF TRAILERING YOUR UTV DOWN THE HIGHWAY, DE- TATCH CANOPY/COVER TO PREVENT ANY UNNECES- SARY DAMAGE FROM WIND.

NEVER USE A DAMAGED UTV ROOF RACK- REPLACE WITH NEW.

NEVER USE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.

NEVER USE CARELESSLY- THINK SAFETY!

Yukon Tracks, Division of Ardisam, Inc.

 

 

 

 

 

 

 

1690 Elm Street; P.O. Box 666

 

 

 

 

 

 

OMAV199

Cumberland, Wisconsin 54829

 

 

 

 

 

 

Rev. Date 2/14/08

 

 

 

 

 

 

 

 

 

 

 

 

800-345-6007 • Fax (715) 822-4180

 

 

 

 

 

 

© 2008 Ardisam, Inc.

E-mail: info@ardisam.com

GetYukonTracks.com

All Rights Reserved.

 

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Contents Engineered Outdoor Gear Assembly InstructionsUniversal Mount UTV Roof Rack w/ Canopy AV199 UTV Roof Rack Components WarrantyAV199 UTV Roof Rack assembled Key # Description Qty